Hybrid Electron Emission Source for X-ray Tube Vacuum Stability

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Solution Overview

Problem

Field electron emission sources in x-ray tubes have a low electron emission quantity and are prone to degradation due to a low vacuum degree, which is not sufficiently addressed by existing technologies, leading to reduced performance and lifespan.

Innovation Solution

An x-ray tube with a hybrid electron emission source that combines a thermal electron emission source and a field electron emission source, sharing a focusing cup and getter to efficiently remove outgassing during manufacturing and operation, thereby maintaining a stable vacuum and improving performance and lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a field electron emission source is used, then digital control capability and high-speed scan driving are improved, but electron emission quantity is reduced and vacuum degree requirement increases

Engineering Contradiction:
Improvedigital control capabilityVSAvoidelectron emission quantity
Core Design Contradiction:
Extent of automationVSQuantity of substance

Solution Approach 1:

The patent combines a thermal electron emission source and a field electron emission source into a hybrid configuration. The thermal source provides high electron emission quantity while the field source provides digital control capability, resolving the contradiction between automation and emission quantity by merging both emission mechanisms in one system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hybrid electron emission source serves multiple functions: the thermal emission component ensures sufficient electron supply, while the field emission component enables digital control and high-speed scanning. This multi-functional design allows the system to achieve both high automation and high electron emission quantity simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Speed

If a field electron emission source is used, then high-speed scan driving is improved, but vacuum degree requirement increases leading to degradation

Engineering Contradiction:
Improvescan driving speedVSAvoidvacuum degree stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

By merging thermal and field emission sources, the system benefits from the thermal source's tolerance to vacuum variations while maintaining the field source's high-speed capability. The thermal source acts as a buffer that stabilizes the vacuum environment, protecting the field source from degradation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the operational parameters by introducing dual emission mechanisms with different vacuum requirements. The thermal source operates effectively at higher vacuum levels, while the field source operates at optimized vacuum levels, allowing the system to maintain high scan speeds without compromising vacuum stability.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If thermal electron emission source is used, then electron emission quantity is improved, but digital control capability is reduced

Engineering Contradiction:
Improveelectron emission quantityVSAvoiddigital control capability
Core Design Contradiction:
Quantity of substanceVSExtent of automation

Solution Approach 1:

The hybrid configuration merges the high emission quantity advantage of thermal sources with the digital control advantage of field sources. Each component compensates for the other's weakness, achieving both high electron quantity and full digital controllability in a unified system.

Inventive Principle:
Principle #5Merging (Combining)

4Extent of automation

If only field electron emission source is used, then digital control is improved, but outgassing removal capability is insufficient

Engineering Contradiction:
Improvedigital controlVSAvoidoutgassing
Core Design Contradiction:
Extent of automationVSObject-generated harmful factors

Solution Approach 1:

The thermal electron emission source generates sufficient heat to activate the getter and remove outgassing from the vacuum chamber. This thermal effect, combined with the field source's digital control capability, resolves the contradiction between automation and outgassing removal by utilizing the thermal source's byproduct heat for vacuum maintenance.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid electron emission source effectively removes outgassing, preventing vacuum degradation and enhancing the performance and lifespan of the x-ray tube by selectively using thermal or field electron emission sources based on requirements.

Implementation Method 1

a thermal electron emission source and a field electron emission source, and emits an electron beam by selectively using at least one of the thermal electron emission source and the field electron emission source

Methodology Applied
Scientific EffectThermal electron emission: Thermionic Emission

Implementation Method 2

a gate electrode forming an electric field; and a cathode electrode including an emitter that emits electrons induced by the electric field

Methodology Applied
Scientific EffectField electron emission: Electrostatic Induction

Implementation Method 3

a target part including a target material that emits an x-ray as the emitted electron beam collides with the target part

Methodology Applied
Scientific EffectBremsstrahlung radiation:

Implementation Method 4

a getter provided in the focusing cup, the getter removing adsorbing and removing outgassing that occurs in the x-ray tube

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10147581B2X-ray tube including hybrid electron emission source
Publication Date: 2018.12.04 ELECTRONICS & TELECOMM RES INST
  • US10147581B2 patent drawing
  • US10147581B2 patent drawing

AI summary

Disclosed is an x-ray tube including a hybrid electron emission source, which uses, as an electron emission source, a cathode including both a field electron emission source and a thermal electron emission source. An x-ray tube includes an electron emission source emitting an electron beam, and a target part including a target material that emits an x-ray as the emitted electron beam collides with the target part, wherein the electron emission source includes a thermal electron emission source and a field electron emission source, and emits the electron beam by selectively using at least one of the thermal electron emission source and the field electron emission source.