Hybrid Powertrain Engine Autostart Torque Control

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Solution Overview

Problem

There is a need for an efficient method to automatically start an internal combustion engine in a hybrid powertrain system during ongoing vehicle operation, especially when the engine is in an OFF state, to optimize power management and torque transmission.

Innovation Solution

A control method for the powertrain that determines a desired input torque and selects an engine autostart process, cranking and fueling the engine based on this process, allowing for smooth, normal, or aggressive engine startups depending on the torque requirements, using a combination of engine control modules and electric machines to manage the engine state transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the engine is kept in OFF state during vehicle operation, then fuel economy is improved, but power availability and torque transmission capability deteriorate

Engineering Contradiction:
Improvefuel economyVSAvoidpower availability
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The engine operating state is made dynamic rather than static, allowing automatic transitions between OFF and ON states based on real-time vehicle conditions, torque demands, and power requirements. The control system continuously monitors system state and dynamically adjusts engine operation to optimize the balance between fuel economy and power availability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system implements feedback mechanisms by monitoring vehicle operating conditions, torque demands, and powertrain state to determine optimal moments for engine autostart. The system uses feedback from sensors and control modules to make informed decisions about when to transition the engine from OFF to ON state, ensuring power availability when needed while maintaining fuel efficiency.

Inventive Principle:
Principle #23Feedback

2Power

If the engine is automatically started during vehicle operation, then power availability is improved, but system complexity and control difficulty increase

Engineering Contradiction:
Improvepower availabilityVSAvoidcontrol system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The control system integrates multiple functions into a unified autostart control framework that handles torque management, power coordination, and engine state transitions through a single control module. This multi-functional approach reduces overall system complexity by consolidating control logic rather than requiring separate dedicated systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control system automatically determines when engine autostart is needed and executes the startup sequence without requiring manual intervention or complex external control. The system self-manages the transition process, coordinating torque demands, power availability, and engine state changes autonomously based on real-time conditions.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If different engine autostart processes are selected based on torque requirements, then torque transmission smoothness is improved, but decision-making complexity increases

Engineering Contradiction:
Improvetorque transmission smoothnessVSAvoidcontrol logic complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The control system selects different autostart processes by changing key operational parameters such as torque ramp rates, fuel injection timing, and air intake control based on desired torque requirements. By adjusting these parameters, the system optimizes torque transmission smoothness for different operating conditions without requiring fundamentally different hardware systems.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8099203B2Method to autostart an internal combustion engine in a hybrid powertrain system
Publication Date: 2012.01.17 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8099203B2 patent drawing
  • US8099203B2 patent drawing
  • US8099203B2 patent drawing

AI summary

Internal combustion engine autostarting includes selecting from among several autostart processes in accordance with desired input torque from the engine to the transmission, cranking the engine, and fueling the engine during the engine cranking based upon the selected engine autostart process.