Hybrid Vehicle Engine Control for Disabled Motor Speed

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Solution Overview

Problem

Hybrid electric vehicles with a disabled drive motor are limited to low speeds due to existing control strategies, which either disable drive mode or enter a 'creep' mode, negatively impacting customer satisfaction.

Innovation Solution

A control strategy that commands engine power to be the lesser of two calculated powers: one sufficient to satisfy driver wheel torque requests at current engine speed and another corresponding to maximum engine torque at a target engine speed set to achieve a desired battery state of charge, allowing for higher speeds without overcharging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the drive motor is unavailable and the vehicle enters creep mode, then the battery state of charge is maintained, but the vehicle speed is severely limited

Engineering Contradiction:
Improvevehicle speedVSAvoidbattery state of charge control
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The control strategy changes the operating parameters of the engine by calculating a target engine speed based on battery state of charge and adjusting engine power accordingly. The engine operates at optimized speeds to maintain battery charge while enabling higher vehicle speeds than traditional creep mode, directly resolving the contradiction between speed limitation and battery control.

Inventive Principle:
Principle #35Parameter changes

2Force

If the engine power is increased to satisfy driver torque request at current engine speed, then the wheel torque requirement is met, but the battery may become overcharged

Engineering Contradiction:
Improvewheel torqueVSAvoidbattery state of charge
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The control strategy implements feedback control by continuously monitoring battery state of charge and adjusting engine power output accordingly. The target engine speed calculation incorporates battery state of charge feedback, allowing the system to dynamically balance wheel torque delivery with battery charge management, preventing overcharging while meeting torque demands.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts engine operating parameters based on real-time conditions. By calculating target engine speed as a function of current battery state of charge and adjusting engine power dynamically rather than operating at fixed parameters, the system achieves both torque delivery and battery protection.

Inventive Principle:
Principle #15Dynamics

3Speed

If the engine operates at maximum torque to provide higher vehicle speeds, then the speed limitation is overcome, but the battery charging control is compromised

Engineering Contradiction:
Improvevehicle speedVSAvoidbattery state of charge
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The control strategy optimizes engine operating parameters by calculating a target engine speed that balances power delivery with battery charge management. Rather than operating at maximum torque regardless of conditions, the system adjusts engine speed and power output parameters dynamically to achieve both higher vehicle speeds and maintain battery state of charge within desired ranges.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9638113B2Control strategy for a hybrid vehicle with a disabled motor
Publication Date: 2017.05.02 FORD GLOBAL TECH LLC
  • US9638113B2 patent drawing
  • US9638113B2 patent drawing
  • US9638113B2 patent drawing

AI summary

A method for controlling an engine in a hybrid electric vehicle according to the present disclosure includes, in response to a drive motor being unavailable, commanding an engine power equal to the lesser of a first and a second power. The first power is sufficient to satisfy a driver wheel torque request at the current engine speed, and the second power corresponds to a maximum engine torque available at a target engine speed, where the target engine speed is selected to attain a desired battery state of charge.