Hybrid Engine Cylinder Deactivation for Cabin Heating

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Solution Overview

Problem

Hybrid vehicles face a challenge in heating the passenger cabin without reducing fuel economy, as starting the engine to supply heat decreases vehicle efficiency, especially at low driver demand torque levels.

Innovation Solution

Deactivating one or more engine cylinders in response to a passenger cabin heating request, while maintaining a group of cylinders active to operate at higher engine load, and routing coolant only to the active cylinders to reduce coolant warming and enhance heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the engine is activated to heat the passenger cabin, then the passenger cabin heating is improved, but the vehicle fuel economy deteriorates

Engineering Contradiction:
Improvepassenger cabin temperatureVSAvoidvehicle fuel economy
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The engine is segmented into multiple cylinders that can be independently controlled. When heating is required, only a subset of cylinders is activated while others remain deactivated, allowing the engine to provide sufficient heat with reduced fuel consumption compared to running all cylinders.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the engine (cylinders) are assigned different operational states based on local needs. The active cylinders operate at higher load to efficiently generate heat, while inactive cylinders remain dormant, creating a non-uniform operational pattern that optimizes fuel economy.

Inventive Principle:
Principle #3Local quality

2Power

If all engine cylinders are activated to provide heat, then the heating capacity is improved, but the fuel consumption increases

Engineering Contradiction:
Improveheating capacityVSAvoidfuel consumption
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The engine cylinders are divided into active and inactive groups. The active cylinders operate at higher load to provide sufficient heating capacity, while inactive cylinders consume no fuel, thereby reducing overall energy loss while maintaining adequate heating power.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of activating all cylinders, only a partial number of cylinders are activated to provide the necessary heating capacity. This partial action approach avoids the excessive fuel consumption that would result from running all cylinders while still meeting the heating demand.

Inventive Principle:
Principle #16Partial or excessive action

3Quantity of substance

If coolant is routed to all cylinders, then the thermal mass is increased, but the heating response time is delayed

Engineering Contradiction:
Improvecoolant thermal massVSAvoidheating response time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The coolant flow is segmented to be routed only to active cylinders rather than all cylinders. This reduces the total thermal mass of coolant that needs to be heated, thereby decreasing the time required to achieve adequate heating response while still providing sufficient heat to the passenger cabin.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coolant circulation path is extracted or restricted to only include active cylinders. By removing the need to heat coolant in inactive cylinders, the system reduces unnecessary thermal mass, accelerating the heating response time without compromising the heating capability of active cylinders.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves fuel economy and passenger cabin heating by reducing thermal mass and engine coolant warming, while maintaining efficient engine operation across various fuel types.

Implementation Method 1

The active engine cylinders may operate at a higher engine load

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

engine coolant may be supplied to only the first group of cylinders so that less engine coolant is warmed, thereby reducing the mass of coolant being warmed and speeding up heat transfer from the engine to the passenger cabin

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS10272741B2Methods and system for heating a hybrid vehicle
Publication Date: 2019.04.30 FORD GLOBAL TECH LLC
  • US10272741B2 patent drawing
  • US10272741B2 patent drawing
  • US10272741B2 patent drawing

AI summary

Systems and methods for providing heat to a passenger cabin of a hybrid vehicle that includes an internal combustion engine are presented. The systems and methods may selectively operate the internal combustion engine with one or more engine cylinders deactivated and may selectively flow coolant to one or more cylinders to improve passenger cabin heating in response to a request for passenger cabin heat.