Hybrid Vehicle Engine Start-Up Control via Driver Notification

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Solution Overview

Problem

In hybrid vehicles, when the motor is malfunctioning and the engine needs to be started up, the use of the starter motor can cause voltage drops in the auxiliary battery, affecting other electrical devices and deteriorating drivability, especially during traveling.

Innovation Solution

The hybrid vehicle is configured with an electronic control unit that executes engine start-up controls using either the starter motor or clutch-based engine start-up, depending on vehicle speed, and notifies the user to stop or shift to a parking position to suppress starter motor activation during traveling, thereby maintaining drivability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the starter motor is activated to start up the engine while the hybrid vehicle is traveling, then the engine can be started up, but the voltage of the auxiliary battery temporarily drops, affecting other electrical devices and deteriorating drivability

Engineering Contradiction:
Improveengine start-up reliabilityVSAvoidvoltage drop affecting electrical devices
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The notification apparatus alerts the driver in advance before the starter motor is activated, giving the driver time to prepare by stopping the vehicle or shifting to parking position. This preliminary notification prevents voltage drops from affecting electrical devices during operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The notification apparatus serves as an intermediary between the engine start-up control system and the driver. It mediates the timing of engine start-up by communicating with the driver to ensure the vehicle is in an appropriate state before activating the starter motor, thereby preventing harmful voltage drops.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the engine is started up using the starter motor while the vehicle is traveling, then the engine can be started, but the traveling function deteriorates due to voltage drops

Engineering Contradiction:
Improveengine start-up capabilityVSAvoidtraveling function
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary notification to the driver before engine start-up, ensuring the vehicle is properly stopped or in parking position. This prevents interference with the traveling function while maintaining engine start-up capability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The notification apparatus provides feedback to the driver about the upcoming engine start-up, allowing the driver to adjust vehicle state accordingly. This feedback mechanism ensures engine start-up occurs only when it will not compromise traveling function.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If the engine is started up at any timing when the motor is malfunctioning, then the engine can be started to provide drive source, but the drivability deteriorates due to voltage drops during traveling

Engineering Contradiction:
Improveengine start-up flexibilityVSAvoiddrivability
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The notification apparatus provides preliminary warning before engine start-up, allowing the driver to prepare the vehicle in advance. This maintains adaptability for engine start-up while ensuring drivability is not compromised by unexpected voltage drops during operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The notification apparatus acts as an intermediary that coordinates between the engine start-up requirement and the driver's control of the vehicle. It ensures engine start-up occurs at appropriate timing that maintains ease of operation and drivability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10183675B2Hybrid vehicle and method of controlling hybrid vehicle
Publication Date: 2019.01.22 TOYOTA JIDOSHA KK
  • US10183675B2 patent drawing
  • US10183675B2 patent drawing
  • US10183675B2 patent drawing

AI summary

In a hybrid vehicle, in order to start up an engine, an ECU executes one of first engine start-up control for starting up the engine using a starter motor and second engine start-up control for starting up the engine by coupling the engine to drive wheels using a clutch while the hybrid vehicle is traveling. The ECU notifies the user of information for prompting the user to stop the hybrid vehicle in a predetermined notification mode using a notification apparatus, when the ECU determines that the following conditions i) and ii) are both satisfied while the hybrid vehicle is performing electric traveling,i) a motor generator is in a malfunctioning state, and the engine needs to be started up, andii) a vehicle speed is lower than a threshold.