Hybrid Engine Starter Purging for Combustion Stability

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Solution Overview

Problem

In hybrid electric vehicles, residual exhaust gas in the exhaust gas recirculation line can cause unstable combustion and increased production of noxious materials when the engine is restarted after a prolonged downtime, as the catalytic converter may not reach its activation temperature quickly enough to process these gases effectively.

Innovation Solution

A system and method that involves a controller to rotate the engine without fuel injection before starting, to purge residual exhaust gas from the recirculation line, ensuring the catalytic converter reaches its activation temperature and stabilizes combustion by correlating engine rotations with air supply and catalyst temperature conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the engine is restarted after prolonged downtime, then the engine can be quickly reactivated, but residual exhaust gas in the recirculation line causes unstable combustion and increased noxious emissions

Engineering Contradiction:
Improveengine activation speedVSAvoidcombustion stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system performs preliminary action by detecting residual exhaust gas in the recirculation line before engine restart and actively purging it through the combustion chamber. This prevents the residual gas from causing unstable combustion, thereby maintaining reliable combustion stability while enabling quick engine reactivation.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If the catalytic converter is used to process noxious materials, then emissions are reduced, but it cannot reach activation temperature quickly enough after prolonged downtime

Engineering Contradiction:
Improvenoxious gas emissionVSAvoidcatalyst activation time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The system performs preliminary purging of residual exhaust gas through the combustion chamber before the catalytic converter needs to process emissions. This preliminary action removes the problematic residual gas that would otherwise require extended catalyst activation time, enabling faster emission control effectiveness.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system converts the harmful residual exhaust gas into a beneficial purging mechanism by directing it through the combustion chamber where it is burned off. This transforms the harmful residual gas from a problem into a useful function that cleans the recirculation line and stabilizes combustion.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-generated harmful factors

If exhaust gas is recirculated to lower combustion temperature, then nitrogen oxide production is reduced, but residual gas accumulates in the recirculation line during engine downtime

Engineering Contradiction:
Improvenitrogen oxide productionVSAvoidexhaust gas composition in recirculation line
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The system uses feedback by detecting the presence of residual exhaust gas in the recirculation line and responding by activating the purging function through the combustion chamber. This closed-loop control maintains proper exhaust gas composition by removing accumulated residual gas while preserving the benefits of exhaust gas recirculation during normal operation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively stabilizes combustion, reduces the emission of noxious gases by ensuring the catalytic converter is activated before engine start-up, thereby improving the processing of residual gases and minimizing their discharge.

Implementation Method 1

a catalytic converter for processing noxious materials contained in the exhaust gas

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

energy generated by burning fossil fuel into kinetic energy

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10093306B2System and method of stabilizing combustion of hybrid electric vehicle
Publication Date: 2018.10.09 HYUNDAI MOTOR CO LTD
  • US10093306B2 patent drawing
  • US10093306B2 patent drawing
  • US10093306B2 patent drawing

AI summary

A system and method of stabilizing combustion in the engine of a hybrid electric vehicle. The system includes a controller controlling a starter and an injector, wherein the controller causes the starter to rotate the engine without fuel injection before starting the engine after an engine starting condition is satisfied or after an engine stop condition is satisfied and the engine is stopped.