Hybrid Engine Stop Position Control via Disconnect Clutch

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Solution Overview

Problem

Hybrid vehicle engines face increased emissions and limited torque upon restarting, as current methods do not effectively manage engine stopping to minimize emissions and ensure quick torque availability upon restart.

Innovation Solution

Adjusting the disconnect clutch application force and slip to stop the engine at a desired position, such as a predetermined interval after the top-dead-center compression stroke, allows for controlled spark and fuel injection upon restart, reducing emissions and accelerating engine speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the engine is stopped to conserve fuel, then fuel economy is improved, but emissions increase during engine restart

Engineering Contradiction:
Improvefuel economyVSAvoidengine emissions
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The engine is stopped at a predetermined position (after TDC compression stroke and before exhaust stroke) in advance of the restart event. This preliminary positioning ensures that when the engine restarts, the cylinders are in optimal positions for immediate combustion, reducing the time the engine needs to run before producing useful work and minimizing emissions during the transition from stop to operational state.

Inventive Principle:
Principle #10Preliminary action

2Use of energy by moving object

If the engine is stopped to conserve fuel, then fuel economy is improved, but torque availability is limited after restart

Engineering Contradiction:
Improvefuel economyVSAvoidengine torque
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The engine stopping position is pre-determined to be after the top-dead-center compression stroke and before the exhaust stroke. This preliminary positioning ensures that upon restart, the pistons are already in positions favorable for immediate combustion and torque generation, allowing the engine to deliver full torque much sooner after restart compared to stopping at other positions.

Inventive Principle:
Principle #10Preliminary action

3Object-generated harmful factors

If the disconnect clutch slip is adjusted to stop the engine at a desired position, then emissions are reduced and torque availability is improved, but the control system complexity increases

Engineering Contradiction:
Improveengine emissionsVSAvoidcontrol system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The controller monitors engine position and adjusts the disconnect clutch application force based on feedback regarding whether the engine has stopped at the desired position. This feedback mechanism ensures the engine stops at the optimal position (after TDC compression stroke and before exhaust stroke) while providing a systematic method to achieve the dual benefits of reduced emissions and improved torque availability without excessive complexity.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9393949B2Method and system for stopping an engine
Publication Date: 2016.07.19 FORD GLOBAL TECH LLC
  • US9393949B2 patent drawing
  • US9393949B2 patent drawing
  • US9393949B2 patent drawing

AI summary

A method and a system for improving operation of a hybrid vehicle are presented. In one example, a disconnect clutch is operated in response to an engine stop request to adjust an engine stopping position during an engine shutdown. The approach may reduce engine starting time after the engine stop.