Hybrid EV Speed Limit Control to Prevent Shift Overshoot

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Solution Overview

Problem

Hybrid electric vehicles experience unnecessary shifting and overshoot when applying a speed limit function due to the selective application of shifting patterns with different efficiency characteristics, making it difficult to maintain the target speed and satisfy assessment criteria like those of EURO NCAP.

Innovation Solution

A method for controlling the speed limit in hybrid electric vehicles involves determining a virtual vehicle speed and virtual APS value, transitioning between modes based on expected changes in these values, and adjusting transmission gear positions using specific shifting patterns to prevent excessive shifting and overshoot.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If shifting patterns are selectively applied based on driving modes in hybrid electric vehicles, then fuel efficiency is improved, but unnecessary shifting and overshoot occur when speed limit function is applied

Engineering Contradiction:
Improvefuel efficiencyVSAvoidshifting stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The control method performs preliminary actions by determining whether mode transition is expected before it actually occurs. When the controller predicts that a mode transition will happen, it proactively determines a gear position based on the current shifting pattern rather than waiting for the transition to occur, thereby preventing unnecessary shifting and overshoot while maintaining fuel efficiency benefits of selective shifting pattern application.

Inventive Principle:
Principle #10Preliminary action

2Power

If mode transition is performed in hybrid electric vehicles, then power performance is improved, but frequent shifting occurs making it difficult to maintain target speed

Engineering Contradiction:
Improvepower performanceVSAvoidtarget speed maintenance
Core Design Contradiction:
PowerVSSpeed

Solution Approach 1:

The control method implements feedback by continuously monitoring the relationship between virtual accelerator position sensor values and actual accelerator position sensor values to detect expected mode transitions. When such transitions are detected, the system adjusts gear position determination accordingly, providing feedback control that prevents frequent shifting and enables accurate maintenance of target speed while preserving power performance benefits.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11926310B2Hybrid electric vehicle and method for controlling speed limit for the same
Publication Date: 2024.03.12 HYUNDAI MOTOR CO LTD
  • US11926310B2 patent drawing
  • US11926310B2 patent drawing
  • US11926310B2 patent drawing

AI summary

Controlling a speed limit includes determining a virtual vehicle speed as being a lower one of a vehicle speed and a target limit speed, determining a virtual APS value as being a larger one of a first APS value and a second APS value, transitioning to a second mode at a point in time at which an actual APS value and the second APS value become different, when it is expected to transition to the second mode, among a first mode for sustaining a SOC of a battery at the target limit speed and the second mode for depleting the SOC, and determining a transmission gear position by applying the determined virtual vehicle speed and the determined virtual APS value to one of a first shifting pattern and a second shifting pattern.