Hybrid EV Start Control for Combustion Torque Shock Suppression

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Solution Overview

Problem

In hybrid electric vehicles, the initial combustion torque can cause torque shock to the drive wheels, which is undesirable and needs to be suppressed.

Innovation Solution

A control device sets a target throttle valve opening degree based on the motor's rotational speed and engine coolant temperature to half-engage the clutch, allowing the motor to crank the engine, and initiates fuel injection and ignition only after the rotational speed difference between the motor and engine becomes smaller than a threshold, ensuring the clutch is fully engaged, thereby controlling the in-cylinder air amount to minimize initial combustion torque.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If fuel injection and ignition are started immediately after clutch engagement, then the engine starts quickly, but the initial combustion torque increases causing torque shock to the drive wheels

Engineering Contradiction:
Improveengine start speedVSAvoidtorque shock
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The control device performs preliminary control of the throttle valve opening degree before fuel injection and ignition are started. By adjusting the throttle valve opening degree in advance based on motor rotational speed and coolant temperature, the in-cylinder air amount is controlled to ensure that when combustion starts, the initial combustion torque is suppressed to around zero, preventing torque shock to the drive wheels.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device changes the throttle valve opening degree parameter dynamically based on motor rotational speed and coolant temperature. By selecting appropriate throttle valve opening degrees from a map table according to these parameters, the control device optimizes the in-cylinder air amount to suppress initial combustion torque while ensuring reliable engine start.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the clutch is half-engaged to crank the engine by the motor, then the engine can be started, but the rotational speed difference between motor and engine causes control complexity

Engineering Contradiction:
Improveengine crankingVSAvoidcontrol system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The clutch serves as an intermediary element between the motor and the engine. By controlling the clutch to be half-engaged during the cranking phase and then fully engaged before combustion starts, the system enables smooth power transfer from the motor to the engine while minimizing rotational speed differences and simplifying the overall control process.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the throttle valve opening degree is not optimized, then the engine can start, but the in-cylinder air amount causes increased initial combustion torque

Engineering Contradiction:
Improveengine start reliabilityVSAvoidcombustion torque increase
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The control device optimizes the throttle valve opening degree parameter based on motor rotational speed and coolant temperature to control the in-cylinder air amount. By selecting appropriate throttle valve opening degrees from a map table, the system ensures that when combustion starts, the initial combustion torque is suppressed to around zero, preventing torque shock while maintaining reliable engine start.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12194983B2Hybrid electric vehicle propulsion start control
Publication Date: 2025.01.14 TOYOTA JIDOSHA KK
  • US12194983B2 patent drawing
  • US12194983B2 patent drawing
  • US12194983B2 patent drawing

AI summary

In start control for controlling an engine, a motor, and a clutch, a target throttle valve opening degree is set based on a rotational speed of the motor and a coolant temperature of the engine to control the engine such that the clutch is half-engaged to crank the engine by the motor, and fuel injection and ignition of the engine are started after a rotational speed difference between the rotational speed of the motor and a rotational speed of the engine becomes smaller than a threshold value and the clutch is engaged.