Hybrid EV Transition Control Using Predicted Battery Output Limits

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Solution Overview

Problem

Hybrid electric vehicles experience hesitation during transitions from motor travel to hybrid travel due to insufficient motor power, leading to reduced acceleration and potential increases in fuel consumption and emissions if frequent transitions to motor travel are not permitted.

Innovation Solution

A hybrid electric vehicle system with a clutch, motor, and control device that calculates a predicted battery output upper limit, sets a determination value based on this limit, and determines whether to transition to motor travel based on vehicle speed, ensuring sufficient power is available for smooth transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the output upper limit value of the battery is small, then hesitation is suppressed, but transition to motor travel is not permitted frequently, leading to increased fuel consumption and exhaust emission

Engineering Contradiction:
Improvetransition smoothnessVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control device calculates a predicted upper limit value of battery output before the transition occurs, using this prediction to determine in advance whether transition is permitted. This preliminary calculation prevents hesitation by ensuring sufficient power availability is confirmed before initiating transition to motor travel

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The determination value for vehicle speed is dynamically adjusted based on the predicted upper limit value of battery output. When the predicted value is higher, the determination value increases, allowing transition at higher speeds. This dynamic adjustment optimizes the balance between transition smoothness and fuel consumption by adapting to real-time battery capabilities

Inventive Principle:
Principle #15Dynamics

2Productivity

If the determination value is set high, then transition to motor travel is permitted at higher vehicle speeds, but hesitation may occur due to insufficient motor power

Engineering Contradiction:
Improvetransition frequencyVSAvoidtransition smoothness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control device uses feedback from the calculated predicted upper limit value to adjust the determination value. The system continuously monitors battery output capabilities and adjusts the vehicle speed threshold for transition accordingly, ensuring that transition is only permitted when sufficient motor power is guaranteed to be available

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The determination value is changed based on the predicted upper limit value parameter. When battery output capability is predicted to be high, the determination value is increased to allow transition at higher speeds. When battery output capability is low, the determination value is reduced to prevent hesitation, thus optimizing both transition frequency and smoothness

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures smooth transitions to motor travel while minimizing hesitation, thereby improving acceleration and reducing fuel consumption and emissions.

Implementation Method 1

a motor disposed on the power transfer path from the clutch to the wheels and capable of starting up the engine by cranking the engine with the clutch engaged

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS12583436B2Hybrid electric vehicle
Publication Date: 2026.03.24 TOYOTA JIDOSHA KK
  • US12583436B2 patent drawing
  • US12583436B2 patent drawing
  • US12583436B2 patent drawing

AI summary

Hybrid electric vehicle includes a control device that switches between hybrid-type driving and motor-type driving. The control device includes a setting unit configured to set a determination value based on a predicted upper limit value which is a predicted value of an output upper limit value of a battery when the start of the engine is completed during the running of the motor during the hybrid running. The setting unit sets, as the determination value, a vehicle speed at which a sufficient output value, which is a value obtained by adding a predetermined margin value to a necessary output value, becomes the predicted upper limit value. The required output value is an output value per unit time of the battery for each vehicle speed that can be maintained by the motor when starting of the engine is completed. The margin value decreases as the vehicle speed decreases.