Hybrid Full Bridge Voltage Doubler Rectifier for AC Input Adaptation

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Solution Overview

Problem

Conventional AC-DC power adapters for portable devices face inefficiencies due to high switch count, switch stress, and complex driving schemes in single-stage full bridge voltage doubler (FB-VD) rectifiers, especially when operating across a wide AC input voltage range, which affects power density and efficiency.

Innovation Solution

The development of hybrid FB-VD rectifiers that automatically switch between full bridge and voltage doubler operation, reducing switch count and stress by using fewer components and simplifying the driving scheme, allowing for efficient operation across different AC input conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional full bridge voltage doubler rectifier is used for wide AC input voltage range operation, then adaptability is improved, but device complexity increases due to high switch count and complex driving scheme

Engineering Contradiction:
ImproveAC input voltage rangeVSAvoidswitch count and driving scheme
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The rectifier circuit dynamically switches between full bridge mode and voltage doubler mode based on the detected AC input voltage level. The controller automatically selects the appropriate operating mode to maintain optimal performance across different voltage ranges, reducing complexity while preserving adaptability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The same rectifier circuit performs multiple functions by operating in different modes: full bridge rectification for high voltage input (220V AC) and voltage doubler rectification for low voltage input (110V AC). This multi-functionality eliminates the need for separate circuits for different voltage ranges

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If conventional full bridge voltage doubler rectifier is used to accommodate different AC input voltages, then adaptability is improved, but loss of energy increases due to high switch stress

Engineering Contradiction:
ImproveAC input voltage rangeVSAvoidconduction losses
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts its operating mode based on input voltage conditions, ensuring that switches operate under optimal stress conditions for each voltage range. This reduces unnecessary switch stress and associated conduction losses while maintaining wide voltage adaptability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rectifier changes its operational parameters (switching patterns, conduction paths) based on the detected AC input voltage level. By optimizing parameters for each operating condition, energy losses are minimized while maintaining adaptability across voltage ranges

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If voltage doubler operation is used for 110V AC input to reduce required DC voltage gain, then efficiency is improved, but device complexity increases

Engineering Contradiction:
ImproveefficiencyVSAvoidcircuit configuration
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The rectifier circuit is designed to perform both full bridge and voltage doubler functions using the same components. This universal design achieves the efficiency benefits of voltage doubler operation for 110V input without requiring separate complex circuits

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid FB-VD rectifiers achieve high efficiency, small size, and light weight, reducing conduction losses and improving power density, making them suitable for low-power electronic devices like laptops and smartphones.

Implementation Method 1

One is just conducting the branch from a first input terminal to a first output terminal and the branch between the connection common point of two capacitors and a second input terminal. At the same time, a first capacitor is charged and a second capacitor is discharged.

Methodology Applied
Scientific EffectDiode conduction: Diode

Data Source

PatentUS10135359B2Hybrid full bridge-voltage doubler rectifier and single stage LLC converter thereof
Publication Date: 2018.11.20 GANPOWER INT INC
  • US10135359B2 patent drawing
  • US10135359B2 patent drawing
  • US10135359B2 patent drawing

AI summary

A hybrid rectifier that works as either a hybrid full bridge or a voltage doubler. Under 220 V AC input condition, the hybrid rectifier operates in full bridge mode, while at 110 V AC input, it operates as voltage doubler rectifier. The hybrid rectifier may be used with a DC-DC converter, such as an LLC resonant converter, in a power supply. With this mode switching, the LLC converter resonant tank design only takes consideration of 220 V AC input case, such that the required operational input voltage range is reduced, and the efficiency of the LLC converter is optimized. Both the size and power loss are reduced by using a single stage structure instead of the conventional two-stage configuration.