Hybrid Vehicle Fuel Cut Control via Motor Reaction Torque

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Solution Overview

Problem

Current fuel cut operations in hybrid electric vehicles are limited to restricted transmission regions, causing sudden engine torque changes that result in vehicle shaking and reduced fuel efficiency, especially at lower speeds and RPMs.

Innovation Solution

A control method that enables fuel cut operations in a wider transmission region by using a hybrid control unit to transmit enabling and cancellation signals to the engine control unit, coupled with motor reaction control to smooth torque input to the continuously variable transmission, thereby prolonging the fuel cut period and reducing torque impacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the fuel cut operation is cancelled at about 1500 RPM to revive the engine, then the engine can restart, but a sudden change in engine torque occurs causing vehicle shaking

Engineering Contradiction:
Improveengine restart capabilityVSAvoidvehicle shaking
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The motor applies a preliminary counteracting torque before and during engine restart to offset the sudden torque change from fuel cut cancellation. This preliminary anti-action prevents the harmful effect of vehicle shaking while maintaining reliable engine restart capability.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The motor acts as an intermediary between the engine and the transmission system during fuel cut cancellation. By controlling the motor torque, it mediates the sudden torque change from the engine, smoothing the torque transmission to the wheels and eliminating vehicle shaking.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If the fuel cut period is prolonged at lower speed and RPM to improve fuel efficiency, then fuel efficiency improves, but the impact at the moment when fuel cut operation is cancelled increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidtorque impact
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The motor applies counteracting torque in advance of fuel cut cancellation to prepare for and offset the upcoming torque impact. This preliminary anti-action allows the fuel cut period to be prolonged for improved fuel efficiency while preventing harmful torque impacts during cancellation.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The control system continuously monitors engine torque and motor torque to dynamically adjust the motor's counteracting torque during fuel cut operation and cancellation. This feedback control ensures that the motor torque precisely offsets the engine torque changes, allowing prolonged fuel cut periods without harmful impacts.

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If the fuel cut operation is performed in a wider transmission region, then fuel efficiency improves, but the sudden change in engine torque occurs more frequently

Engineering Contradiction:
Improvefuel efficiencyVSAvoidtorque change frequency
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The motor serves as an intermediary that continuously compensates for engine torque changes across a wider transmission region. By actively controlling motor torque to offset engine torque variations, it enables extended fuel cut operation across more gear ratios and vehicle speeds without causing frequent harmful torque changes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7867134B2Control method for improving fuel efficiency of hybrid electric vehicle
Publication Date: 2011.01.11 HYUNDAI MOTOR CO LTD
  • US7867134B2 patent drawing
  • US7867134B2 patent drawing
  • US7867134B2 patent drawing

AI summary

The present invention provides a control method for a hybrid electric vehicle According to a control method of the present invention, the fuel efficiency is improved by extending a fuel cut operation in a wider transmission range and the impact caused by the extended fuel cut operation is reduced by reaction control of a motor operating in the opposite direction to engine torque.