Hybrid Vehicle Gear Shift Shock Suppression via Dynamic Compensation

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Solution Overview

Problem

Hybrid vehicles experience gear shift shock due to variations in driving force output when the required driving force exceeds the upper limit driving force, especially when the gear ratio of the stepped transmission is changed.

Innovation Solution

The hybrid vehicle employs a control device that sets a target compensation power for the power storage device based on the difference between the required driving force and the upper limit driving force, gradually increasing this power when the gear ratio changes, to maintain a consistent driving force output and reduce gear shift shock.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the required driving force exceeds the upper limit driving force and the gear ratio of the stepped transmission is changed, then the driving force output can be increased to meet the required driving force, but the variation in driving force output becomes larger causing gear shift shock

Engineering Contradiction:
Improvedriving force outputVSAvoidgear shift shock
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the compensation power adjustable and time-dependent. The control device dynamically adjusts the compensation power from the power storage device based on the gear ratio state, transitioning from a static compensation approach to a dynamic one that responds to gear ratio changes, thereby suppressing driving force variations during gear shifts

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control by monitoring the gear ratio of the stepped transmission and adjusting the compensation power accordingly. The control device receives feedback about gear ratio changes and modifies the battery power compensation in real-time, creating a closed-loop control system that suppresses gear shift shock

Inventive Principle:
Principle #23Feedback

2Productivity

If the working compensation power is increased abruptly to meet the required driving force, then the driving force output increases quickly, but the variation in driving force output becomes larger causing gear shift shock

Engineering Contradiction:
Improveresponse speed of driving force outputVSAvoidgear shift shock
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies periodic action by implementing a two-stage compensation power adjustment: an initial stage with higher compensation power for quick response, followed by a secondary stage with reduced compensation power to maintain stability. This periodic adjustment pattern allows the system to respond quickly to driving force requirements while avoiding abrupt changes that cause gear shift shock

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11267456B2Hybrid vehicle
Publication Date: 2022.03.08 TOYOTA JIDOSHA KK
  • US11267456B2 patent drawing
  • US11267456B2 patent drawing
  • US11267456B2 patent drawing

AI summary

When the required driving force is larger than the first upper limit driving force, the control device sets a target compensation power of a power storage device, based on a difference between the required driving force and the first upper limit driving force. Further, the control device gradually increases a working compensation power toward the target compensation power when the gear ratio of the stepped transmission is changed, compared with an increase in the working compensation power when the gear ratio of the stepped transmission is not changed.