Torque Control Device for Hybrid Vehicle Generator Pulsation Suppression
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Solution Overview
Problem
Electric power generated by a generator in electric vehicles fluctuates due to engine torque pulsation, leading to instability in power output.
Innovation Solution
A torque control device that includes a pulsation removal filter to detect and remove rotation speed pulsations from the generator's rotation speed detection value, using a control model estimation, band-pass filters, and high-pass filters to calculate a rotation speed calculation value that matches the command value, thereby controlling the generator torque to suppress pulsations and stabilize power generation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the generator is field-controlled based on target rotating speed to balance driving torque and generated torque, then the generator can be rotatably driven at the optimal rotating speed, but the electric power generated by the generator fluctuates due to engine torque pulsation
Solution Approach 1:
The patent implements feedback control by detecting the actual rotating speed of the generator, comparing it with the target rotating speed, and adjusting the field current accordingly. The feedback control unit calculates the difference between target and actual rotating speeds, then adjusts the field current to minimize this difference, ensuring the generator operates at optimal efficiency while compensating for engine torque pulsation effects.
Solution Approach 2:
The patent applies preliminary action by pre-calculating the target rotating speed based on the required electric power and engine torque characteristic before the pulsation occurs. The control system anticipates the need for adjustment by continuously monitoring engine operating conditions and pre-positioning the generator at the optimal operating point before torque fluctuations affect power output.
2Stability of the object's composition
If the generator torque is increased to suppress rotation speed pulsation, then the rotation speed can be stabilized, but the generator size and cost increase
Solution Approach 1:
The patent replaces the mechanical approach of using an oversized generator with sufficient torque capacity to physically suppress pulsations with a control-based solution. Instead of relying on mechanical torque reserves, the system uses electronic field control to adjust the generator's electromagnetic characteristics dynamically, achieving pulsation suppression without increasing generator physical size.
Solution Approach 2:
The patent applies parameter changes by dynamically adjusting the field current parameter to modify the generator's torque-speed characteristics in real-time. By changing the field current parameter in response to detected pulsations, the system achieves rotation speed stabilization without requiring the generator to be physically oversized, thus avoiding increased device complexity and cost.
Data Source
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AI summary
A torque control device for use in a hybrid vehicle having an electric generator (2) driven by an internal combustion engine (1) is provided with: a command value calculation means that calculates an engine torque command value and a rotation speed command value of a generator (2) based on a target electric power generated by the generator (2) and sets in accordance with the running state of the hybrid vehicle; a generator torque command value calculation means that calculates a generator torque command value for causing the rotation speed calculation value to match the rotation speed command value; a generator control means that controls the generator (2) based on the generator torque command value; a rotation speed detection means that detects a rotation speed of the generator (2); and a pulsation removal filter that removes a pulsation component of the rotation speed due to the pulsation of the engine (1) from the rotation speed detection value detected by the rotation speed detection means to calculate the rotation speed calculation value.