Hybrid heating system using primary heating

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Solution Overview

Problem

Existing systems face challenges in efficiently producing cooling without an actual heat sink, particularly in buildings with district heating during summertime when there is no heat consumption, as the integration of heat recovery units with cooling functions is not practical.

Innovation Solution

A hybrid system comprising 2-6 heat pumps connected thermodynamically in series, with exhaust-air heat recovery devices and a fan configuration that allows for efficient cooling by directing heat between a chilled service water heat exchanger and a heating circulation heat exchanger, using district heating or alternative primary heat generators like electric boilers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If heat pumps are connected in series to produce cooling without a traditional heat sink, then cooling capability is improved, but system complexity increases

Engineering Contradiction:
Improvecooling capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The heat pump system is designed to perform multiple functions: heating during winter and cooling during summer. The same heat pumps that provide heating when connected to district heating also provide cooling by reversing operation and using the district heating network as a heat sink, eliminating the need for separate cooling equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The heat pumps are arranged in a series configuration where the condenser of one heat pump feeds into the evaporator of the next, creating a nested thermodynamic system. This allows efficient heat transfer between the heat pumps while maintaining compact system architecture.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If district heating is used for primary heating, then heating reliability is improved, but cooling production capability deteriorates

Engineering Contradiction:
Improveheating reliabilityVSAvoidcooling production capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system dynamically switches between heating and cooling modes based on seasonal demands. During summer, the heat pumps reverse operation to provide cooling, using the district heating network as a heat sink. During winter, they provide heating. This dynamic operation allows the system to adapt to different thermal demands throughout the year.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes its operational parameters seasonally - in summer, heat pumps operate in cooling mode with reversed heat flow direction, using district heating water as a heat sink. In winter, they switch to heating mode. This parameter change allows the same infrastructure to serve dual purposes.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If exhaust air heat recovery units are integrated with cooling functions, then energy efficiency is improved, but ease of operation deteriorates

Engineering Contradiction:
Improveenergy efficiencyVSAvoidease of operation
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The exhaust air heat recovery units are merged with the heat pump system, allowing the exhaust air to serve as an additional heat source for the heat pumps. This integration enables the system to recover energy from exhaust air while maintaining simplified operation through centralized control.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves exceptional efficiency by maintaining a temperature difference of 40-95% across the system, enabling effective cooling even without a traditional heat sink, with flexible temperature adjustments and easy maintenance of components.

Implementation Method 1

2 - 6 heat pumps, most advantageously 3 - 5 heat pumps, connected in series

Methodology Applied
Scientific EffectHeat pump thermodynamic cycle: Heat Engine

Implementation Method 2

service water heat exchanger 10, i.e. an upper service water heat exchanger and a heating circulation heat exchanger 14

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

The fan of the exhaust-air heat recovery unit is before, in the direction of flow, the exhaust-air heat recovery elements

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentEP3693672B1Hybrid heating system using primary heating
Publication Date: 2023.12.20 HOGFORSGST OY
  • EP3693672B1 patent drawingFigure 1

AI summary

The object of the invention is a hybrid heating system, which includes • a primary circuit of a primary heat generator comprising in parallel at least one service water heat exchanger (10) and one heating-circuit heat exchanger (14) to be heated with the primary heat • a heating circuit (22) on the secondary side of the heat exchanger (14), • heat-pump units (HP1, HP2, HP3) connected in cascade, each comprising a compressor (31), an expansion valve (32), an evaporator (34) and a condenser (36a, 36b) and connected so as to utilize in series the exhaust-air heat recovery (20) by means of their evaporators (34) and so as to emit a secondary heat in series by means of their condensers (36a) as a unit in parallel with said primary heat heat exchanger (14), • the exhaust-air heat recovery unit (20) comprising a plurality of exhaust-air heat recovery elements (201, 202, 203) connected in series, wherein the medium circulations on both sides are connected in series and together are connected to a counter-flow so that a recurring rise in temperature of the medium and a recurring cooling of the exhaust air are realized.