Hybrid Heating Control Using Indoor Temperature Difference

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Solution Overview

Problem

Existing air conditioning systems with gas furnace and heat pump units face challenges in achieving excellent amenity and energy efficiency due to reliance on outdoor air temperature for selecting the heat source unit, which can lead to suboptimal performance in maintaining indoor temperature.

Innovation Solution

An air conditioning system comprising a heat pump unit, a gas furnace unit, a blower, and a controller that determines the operation of either unit based on the difference between indoor and set temperatures, switching between them to optimize temperature control and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the heat source unit is selected based on outdoor air temperature, then the system structure is simple, but the air conditioning amenity is poor

Engineering Contradiction:
Improvecontrol system complexityVSAvoidair conditioning amenity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the control parameter from outdoor air temperature to the difference value between set temperature and actual indoor temperature. This parameter change enables more accurate reflection of the heating requirement and achieves better air conditioning amenity by selecting the appropriate heat source unit based on actual temperature needs rather than external conditions.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the gas furnace unit is used when temperature difference is large, then the heating speed is fast, but the energy efficiency may be reduced

Engineering Contradiction:
Improveheating speedVSAvoidenergy efficiency
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic selection of heat source units based on the temperature difference value. When the temperature difference is large, the gas furnace unit is selected for fast heating; when the temperature difference is small, the heat pump unit is selected for energy-efficient maintenance. This dynamic switching strategy optimizes both heating speed and energy efficiency according to actual conditions.

Inventive Principle:
Principle #15Dynamics

3Use of energy by moving object

If the heat pump unit is used when temperature difference is small, then the energy efficiency is improved, but the heating capability may be insufficient

Engineering Contradiction:
Improveenergy efficiencyVSAvoidheating capability
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The system dynamically switches between heat pump unit and gas furnace unit based on the temperature difference value. The heat pump unit operates when temperature difference is small for energy efficiency, while the gas furnace unit is activated when temperature difference is large to provide sufficient heating capability, thus resolving the contradiction between energy efficiency and heating power.

Inventive Principle:
Principle #15Dynamics

4Device complexity

If outdoor air temperature is used as selection criterion, then the control logic is simple, but the temperature control precision is poor

Engineering Contradiction:
Improvecontrol logic complexityVSAvoidtemperature control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the control parameter from outdoor air temperature to the difference value between set temperature and actual indoor temperature. This parameter directly reflects the temperature control requirement, enabling precise temperature control by selecting the appropriate heat source unit based on actual temperature deviation rather than external ambient conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures excellent amenity by quickly adjusting the heat source unit based on temperature differences and enhances energy efficiency by prioritizing the gas furnace unit in low outdoor temperatures, resulting in improved indoor temperature management and reduced energy consumption.

Implementation Method 1

The heating section heats passing air

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

The blower generates an air flow which passes through the radiator and the heating section

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS10386078B2Air conditioning system
Publication Date: 2019.08.20 DAIKIN INDUSTRIES LTD
  • US10386078B2 patent drawing
  • US10386078B2 patent drawing
  • US10386078B2 patent drawing

AI summary

An air conditioning system includes a heat pump unit including a radiator usable with a refrigerant, a gas furnace unit including a heating section arranged to heat passing air, a blower arranged to generate an air flow that passes through the radiator and the heating section, a first temperature sensor provided in a room, and a controller configured to control each action of the heat pump unit, the gas furnace unit, and the blower. The temperature sensor detects an indoor temperature in the room. The controller causes the gas furnace unit to operate as a heat source unit when a difference value obtained by subtracting the indoor temperature from a set temperature is equal to or greater than a first threshold at startup, and causes the heat pump unit to operate as a heat source unit when the difference value is less than the first threshold at startup.