Hybrid Laser Cavity Loss via Amorphous Silicon Mediator

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Solution Overview

Problem

Conventional hybrid silicon lasers suffer from high Si waveguide loss, leading to high threshold and power consumption, particularly in advanced applications like mode-locked lasers, due to high propagation loss and low amplification efficiency.

Innovation Solution

A hybrid optical light source is designed with a waveguide using silicon nitride or silicon oxynitride materials, incorporating distributed Bragg reflectors and an optical gain medium, which reduces cavity loss and enhances light coupling through amorphous silicon intermediate layers, enabling lower power consumption and improved amplification efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a dual-material system with direct bonding of III-V onto Si waveguide is used, then on-chip light source integration is achieved, but cavity loss increases and amplification efficiency decreases

Engineering Contradiction:
Improveon-chip light source integrationVSAvoidcavity loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent introduces an amorphous silicon intermediate layer between the III-V gain medium and the Si waveguide. This intermediate layer acts as a mediator that improves optical coupling efficiency and reduces cavity loss while maintaining the integrated on-chip light source structure. The intermediate layer has refractive index properties that bridge the gap between the high-index III-V material and the lower-index Si waveguide, enabling better light confinement and reduced transmission loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a composite material structure consisting of multiple layers including amorphous silicon, crystalline silicon, III-V gain medium, and SiO2. This composite structure combines the advantages of different materials: the amorphous silicon provides low loss and good optical coupling, the crystalline silicon provides structural support and waveguiding, and the III-V material provides optical gain. The composite nature allows optimization of each layer's properties to minimize overall cavity loss.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If Si waveguide is used for light transmission, then on-chip integration is enabled, but propagation loss is relatively high

Engineering Contradiction:
Improveon-chip integrationVSAvoidpropagation loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The amorphous silicon intermediate layer serves as a mediator between the Si waveguide and the optical gain medium, improving the optical coupling efficiency. This intermediate layer has better optical properties for light transmission at the operating wavelength, reducing the propagation loss that would otherwise occur at the interface between the Si waveguide and the III-V gain medium.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the material parameter (refractive index) by introducing amorphous silicon with a refractive index that is intermediate between Si and III-V materials. This parameter change optimizes the optical mode confinement and reduces propagation loss while maintaining compatibility with standard CMOS fabrication processes for on-chip integration.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If cleaved/polished interfaces are used for laser cavity formation, then cavity structure is established, but optical control is reduced and productivity is low

Engineering Contradiction:
Improvecavity structureVSAvoidmanufacturing efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent replaces the mechanical cleaving or polishing process with a deposited amorphous silicon intermediate layer to define the laser cavity interfaces. Instead of mechanically processing the crystal surfaces to create reflective interfaces, the optical cavity is formed through the optical properties of the deposited amorphous silicon layer, which can be precisely controlled through deposition parameters. This substitution eliminates mechanical processing steps and enables better integration with CMOS fabrication.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the method of cavity formation from mechanical (cleaving/polishing) to deposition-based (amorphous silicon layer formation). By controlling the deposition parameters such as thickness, temperature, and deposition rate, the optical cavity properties can be precisely tuned without mechanical intervention, thereby improving productivity and optical control.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a hybrid laser with reduced cavity loss, lower threshold voltage, and lower power consumption, facilitating more efficient light amplification and emission, suitable for advanced applications such as mode-locked lasers.

Implementation Method 1

two Bragg reflectors arranged spaced apart from each other to define an optical cavity therebetween

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 2

an optical gain medium optically coupled to the optical cavity

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 3

a coupling structure arranged to couple light between the optical cavity and the optical gain medium

Methodology Applied
Scientific EffectEvanescent coupling: Optical Fibre

Data Source

PatentUS9136672B2Optical light source
Publication Date: 2015.09.15 ADVANCED MICRO FOUNDRY PTE LTD
  • US9136672B2 patent drawing
  • US9136672B2 patent drawing
  • US9136672B2 patent drawing

AI summary

An optical light source is provided. The optical light source includes a waveguide including two reflectors arranged spaced apart from each other to define an optical cavity therebetween, an optical gain medium, and a coupling structure arranged to couple light between the optical cavity and the optical gain medium.