Hybrid Vehicle Lubrication Pump Control for Transmission Cooling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In hybrid vehicle driving systems, when the neutral position is selected while driving, the lubrication pump is not driven, leading to inadequate lubrication and potential overheating due to the lack of mechanical rotation of the transmission components.

Innovation Solution

A hybrid vehicle driving system that includes a lubrication pump connected to the first input shaft, which can be driven by either the electric motor or the internal combustion engine when necessary, ensuring continuous lubrication by determining the lubricated state and rotating the first input shaft to activate the pump, even in neutral gear conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the neutral position is selected while the vehicle is driven, then the vehicle can coast without engine power transmission, but the lubrication pump is not driven and the transmission components overheat

Engineering Contradiction:
Improvecoasting capabilityVSAvoidtransmission temperature
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The control unit determines whether lubrication is necessary before the transmission components overheat, and activates the lubrication pump in advance by rotating the first input shaft through the electric motor or engine. This preliminary action prevents overheating while maintaining coasting capability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses the electric motor or engine itself to rotate the first input shaft and drive the lubrication pump, making the powertrain serve dual purposes: propulsion and lubrication maintenance during coasting.

Inventive Principle:
Principle #25Self-service

2Reliability

If the lubrication pump is always driven to ensure continuous lubrication, then the transmission is adequately lubricated, but energy is wasted when lubrication is not necessary

Engineering Contradiction:
Improvelubrication reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the operation of the lubrication pump based on real-time conditions. The control unit determines whether lubrication is necessary and activates the pump only when needed, transforming the static always-on system into a dynamic conditional system that optimizes energy usage while maintaining reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the lubrication pump from continuous operation to conditional operation based on detected lubrication needs, thereby reducing energy consumption while maintaining adequate lubrication reliability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the first input shaft is rotated by the electric motor to drive the lubrication pump, then continuous lubrication is achieved during coasting, but additional energy consumption occurs

Engineering Contradiction:
Improvelubrication continuityVSAvoidelectric motor energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The electric motor, which is already part of the powertrain system, is utilized to rotate the first input shaft and drive the lubrication pump. This self-service approach uses existing system components rather than adding separate lubrication mechanisms, thereby achieving lubrication continuity while minimizing additional energy consumption.

Inventive Principle:
Principle #25Self-service

4Productivity

If a dual-clutch transmission mechanism is used with selective engagement, then gear shifting efficiency is improved, but the lubrication pump may not be driven during neutral coasting

Engineering Contradiction:
Improvegear shifting efficiencyVSAvoidlubrication availability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The first input shaft serves multiple functions: it transmits power during engine-driven operation and rotates the lubrication pump during electric motor-driven coasting. This multi-functionality ensures that the same component can maintain lubrication availability without compromising gear shifting efficiency of the dual-clutch transmission.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution maintains the lubricated state of the transmission, reduces energy wastage, improves durability by synchronizing the rotation speed of the first input shaft with the third speed gear, and allows for air conditioning and lubrication of the electric motor, ensuring efficient operation and reduced friction.

Implementation Method 1

a lubrication pump (122) which is connected to the first main shaft (11) to thereby implement the lubrication of the transmission (20)

Methodology Applied
Scientific EffectLubrication: Lubrication

Implementation Method 2

the electric motor (7), and a transmission (20) having: a first input shaft (11) which is in engagement with the electric motor (7)

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 3

an internal combustion engine (6), and a transmission (20) having: a first input shaft (11) which is in engagement with the electric motor (7)

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 4

a first gear train including plural gears which are electively connected to the first input shaft (202a)

Methodology Applied
Scientific EffectGear mechanism: Gear

Data Source

PatentUS8632438B2Hybrid vehicle driving system
Publication Date: 2014.01.21 HONDA MOTOR CO LTD
  • US8632438B2 patent drawing
  • US8632438B2 patent drawing
  • US8632438B2 patent drawing

AI summary

The present invention provides a hybrid vehicle driving system which can implement sufficient lubrication while a vehicle is being driven. A hybrid vehicle driving system 1 of the invention includes a lubrication pump 122 which is connected to a first input shaft 11 and which is adapted to lubricate a transmission 20 and a lubricated state determination unit 55 which determines a lubricated state of the transmission 20. When the lubricated state determination unit 55 determines that lubrication is necessary, the first input shaft 11 is rotated by an electric motor 7 so as to drive the lubrication pump 122, or the first input shaft 11 is rotated by an internal combustion engine 6 by engaging a first engaging and disengaging unit to thereby drive the lubrication pump 122.