Hybrid Material Uranium Extraction Phosphoric Acid

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Solution Overview

Problem

Current methods for extracting uranium(VI) from aqueous media containing phosphoric acid, such as those derived from natural phosphates, face challenges including high organic solvent usage, contamination risks, and low selectivity, especially towards iron(III), and require reduction treatments, which are costly and inefficient.

Innovation Solution

An organic-inorganic hybrid material with a mesoporous inorganic solid support covalently grafted with diamidophosphonate units is used for uranium(VI) extraction, offering high selectivity and stability without the need for reduction treatments, and can be easily prepared using conventional synthesis reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If liquid-liquid extraction with organic solutions is used, then uranium extraction efficiency is improved, but organic solvent consumption increases and contamination risk arises

Engineering Contradiction:
Improveuranium extraction efficiencyVSAvoidorganic solvent consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent employs a porous polymeric resin as the extracting medium, which provides high surface area and porosity for uranium extraction without requiring large volumes of organic solvents. The resin's porous structure allows uranium to be captured directly from the aqueous phase through adsorption and complexation mechanisms, eliminating the need for liquid-liquid extraction with organic diluents.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses a composite resin system combining polymeric matrix with specific extracting agents (such as HDEHP, TOPO, or other phosphoric acid derivatives) grafted or dissolved within the resin structure. This composite approach provides both the mechanical stability of the polymeric support and the high extraction selectivity of the chemical extracting agents, achieving efficient uranium recovery without free organic solvent phases.

Inventive Principle:
Principle #40Composite materials

2Productivity

If liquid-liquid extraction with organic solutions is used, then uranium extraction efficiency is improved, but contamination of uranium with chemical species from organic solutions occurs

Engineering Contradiction:
Improveuranium extraction efficiencyVSAvoiduranium contamination
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The porous resin structure confines the extracting agents within the solid matrix, preventing them from leaching into the uranium product. The porous architecture provides high extraction efficiency through increased contact surface area while the solid-phase containment eliminates contamination from free organic chemicals that would occur in liquid-liquid extraction systems.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The resin can be designed as a single-use or limited-cycle extracting medium that is discarded after a certain number of regeneration cycles, eliminating the need for extensive purification treatments to remove organic contaminants from the uranium product. This approach trades the cost of resin replacement for the cost of uranium purification.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If co-precipitation is used, then uranium recovery is efficient, but many additional treatments are required increasing cost

Engineering Contradiction:
Improveuranium recovery efficiencyVSAvoidnumber of treatment steps
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent directly extracts uranium from the phosphoric acid solution using the porous resin, separating uranium in a single primary treatment step without requiring subsequent co-precipitation, filtration, and purification treatments. The resin selectively binds uranium from the aqueous phase, and uranium can be recovered by simple desorption with basic solutions, greatly reducing the number of processing steps compared to co-precipitation methods.

Inventive Principle:
Principle #2Taking out (Extraction)

4Loss of substance

If conventional resins are used for solid-liquid extraction, then organic solvent usage is reduced, but selectivity towards iron(III) is low

Engineering Contradiction:
Improveorganic solvent consumptionVSAvoiduranium extraction selectivity
Core Design Contradiction:
Loss of substanceVSManufacturing precision

Solution Approach 1:

The patent modifies the resin with specific extracting agents that have localized chemical functionality optimized for uranium selectivity. The resin structure incorporates functional groups (such as phosphoric acid derivatives, carboxylic acids, or crown ethers) at specific locations within the polymeric matrix that create selective coordination sites for uranium ions, distinguishing them from iron(III) and other metal cations based on ionic radius, charge density, and coordination geometry preferences.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite resin system where the polymeric matrix provides mechanical stability and porosity, while embedded extracting agents provide selective chemical interaction with uranium. This composite structure combines the advantages of solid-phase extraction (no organic solvent consumption) with high selectivity through the chemical specificity of the extracting agents, overcoming the limitations of conventional resins that lack sufficient discrimination between uranium and iron(III).

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid material achieves efficient and selective uranium(VI) extraction from phosphoric acid solutions, with high affinity and stability, and can be reused after stripping with basic solutions, effectively addressing the limitations of existing techniques.

Implementation Method 1

an organic-inorganic hybrid material which comprises an inorganic solid support on which is covalently grafted a plurality of organic molecules fitting the general formula (I)... capable of complexing uranium(VI) when it is present in an aqueous medium comprising phosphoric acid

Methodology Applied
Scientific EffectComplexation:

Implementation Method 2

allows extraction of uranium(VI) present in an aqueous medium comprising phosphoric acid and this, both very efficiently and with high selectivity towards the other metal cations which may be present in this medium and in particular, towards iron(III)

Methodology Applied
Scientific EffectSelective extraction: Adsorption

Data Source

PatentUS10130932B2Organic-inorganic hybrid material of use for extracting uranium (VI) from aqueous media containing phosphoric acid, processes for preparing same and uses thereof
Publication Date: 2018.11.20 UNIVERSITY OF MONTPELLIER
  • US10130932B2 patent drawing
  • US10130932B2 patent drawing
  • US10130932B2 patent drawing

AI summary

The invention relates to an organic-inorganic hybrid material which comprises an inorganic solid support on which are grafted organic molecules of the general formula (I) hereafter:and relates to methods allowing preparation of this hybrid material as well as to the uses of the hybrid material for extracting uranium(VI) from an aqueous medium comprising phosphoric acid.