Hybrid Mesh Reference Planes for Ceramic Package Crosstalk Reduction

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Solution Overview

Problem

Ceramic packages with mesh planes face limitations in metal loading, leading to higher manufacturing costs and increased far end and near end crosstalk due to discontinuities in the mesh planes, which restrict the amount of metal area that can be used.

Innovation Solution

A hybrid mesh scheme is implemented in the voltage power (Vdd) and ground (Gnd) layers, with varying mesh densities - full dense near high power usage areas, half dense near perimeter edges, and low density elsewhere, allowing wider traces to run parallel to signal lines, reducing discontinuity and metal usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If mesh planes are used in ceramic packages to provide return current paths, then high frequency signal transmission is enabled, but metal loading is limited to 30-40% which increases manufacturing cost

Engineering Contradiction:
Improvehigh frequency signal transmissionVSAvoidmetal loading ratio
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent applies local quality by implementing different mesh densities in different regions of the reference planes. High power usage areas have full dense mesh for optimal return current paths, while low power usage areas have reduced or eliminated mesh structures. This spatial variation in mesh density allows the design to meet high frequency transmission requirements in critical areas while reducing overall metal loading and manufacturing cost in non-critical areas.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If mesh planes with discontinuities are used to reduce metal loading, then manufacturing cost decreases, but far end and near end crosstalk coefficients increase

Engineering Contradiction:
Improvemetal loading ratioVSAvoidcrosstalk coefficients
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent resolves this contradiction by applying local quality through spatially varying mesh density. In high power usage areas where signals are most vulnerable to crosstalk, full dense mesh provides continuous return paths that minimize discontinuities and reduce crosstalk coefficients. In low power usage areas, reduced mesh density lowers metal loading without significantly impacting crosstalk performance. This localized optimization allows the design to achieve both low crosstalk in critical regions and reduced overall metal consumption.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies segmentation by dividing the reference planes into multiple zones based on power usage characteristics. Each zone (high power usage, medium power usage, low power usage) receives an appropriate mesh density level. This segmentation allows discontinuities to be concentrated in non-critical areas while maintaining continuity in critical areas, thereby reducing overall metal loading without excessively increasing crosstalk in vulnerable signal regions.

Inventive Principle:
Principle #1Segmentation

3Object-generated harmful factors

If full dense mesh is used throughout the entire package, then crosstalk is minimized, but metal loading exceeds 40% and manufacturing cost increases

Engineering Contradiction:
Improvecrosstalk coefficientsVSAvoidmetal loading ratio
Core Design Contradiction:
Object-generated harmful factorsVSQuantity of substance

Solution Approach 1:

The patent applies local quality by implementing full dense mesh only in high power usage areas where crosstalk mitigation is most critical, while using reduced or eliminated mesh in low power usage areas. This spatial differentiation allows the design to achieve effective crosstalk control in vulnerable regions while significantly reducing overall metal loading and manufacturing cost in non-critical regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the reference planes into zones with different mesh density requirements. By dividing the package into high power usage zones (requiring full dense mesh) and low power usage zones (requiring reduced mesh), the design achieves effective crosstalk management in critical areas while minimizing total metal consumption across the entire package.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8683413B2Method for making high-speed ceramic modules with hybrid referencing scheme for improved performance and reduced cost
Publication Date: 2014.03.25 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8683413B2 patent drawing
  • US8683413B2 patent drawing
  • US8683413B2 patent drawing

AI summary

A multi-layered ceramic package comprises: a signal layer with identified chip/device area(s) that require a supply of power; and a voltage power (Vdd) layer and a ground (Gnd) layer disposed on opposite sides directly above or below and adjacent to the signal layer and providing a first reference mesh plane and a second reference mesh plane configured utilizing a hybrid mesh scheme. The hybrid mesh scheme comprises: a full dense mesh in a first area directly above or below the identified chip/device area(s); a half dense mesh in a second area that is above or below the edge(s) of the chip/device area; and a wider mesh pitch in all other areas The Vdd traces are aligned to run parallel and adjacent to signal lines in those other areas. Wider traces are provided within the mesh areas that run parallel and adjacent to signal lines.