Hybrid Metallized Organic Fuels for Extended Vehicle Range

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Solution Overview

Problem

Current fuel technologies face limitations in providing sufficient range for vehicles with volume-limited fuel storage, particularly in applications like underwater, hypersonic, and normal land/sea/air vehicles, as they lack the necessary energy density and combustion efficiency.

Innovation Solution

Development of hybrid metallized organic fuels that combine modified nano-sized metal particles with high-energy, high-density organic molecules, featuring ring-strain structures and surface modifications to enhance dispersion and combustion characteristics, allowing for increased energy output and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If traditional organic fuels are used, then the fuel storage volume can be kept within limits, but the energy density and combustion efficiency are insufficient to provide adequate range

Engineering Contradiction:
Improveenergy densityVSAvoidfuel storage volume
Core Design Contradiction:
Use of energy by moving objectVSVolume of moving object

Solution Approach 1:

The patent creates hybrid metallized organic fuels by combining modified nano-sized metal particles with high-energy organic molecules. This composite approach integrates the high energy density of metallized materials with the combustion properties of organic fuels, achieving superior energy content within volume-limited storage constraints.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention modifies the physical and chemical parameters of the fuel system by incorporating nanometer-scale metal particles with specific surface modifications. These parameter changes at the nanoscale enable enhanced energy density and combustion efficiency without proportionally increasing storage volume.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If nano-sized metal particles are added to increase energy density, then combustion efficiency improves, but particle aggregation and instability occur

Engineering Contradiction:
Improvecombustion stabilityVSAvoidparticle dispersion stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent employs surface-modified nano-sized metal particles where modifying agents or coatings act as intermediaries between the metal core and the organic fuel matrix. These surface modifications prevent direct aggregation of metal particles while maintaining their high energy potential, ensuring stable dispersion and consistent combustion performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention applies different properties to different parts of the fuel system by selectively modifying the surface of nano-sized metal particles. The core maintains high energy density characteristics while the surface acquires stability and dispersion properties, creating a multi-functional composite particle structure.

Inventive Principle:
Principle #3Local quality

3Power

If high-energy organic molecules with ring-strain structures are used, then net heat of combustion increases, but manufacturing complexity increases

Engineering Contradiction:
Improvenet heat of combustionVSAvoidmanufacturing process complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent approach divides the fuel development into modular components: standardized nano-sized metal particles with surface modifications and organic molecules with specific ring-strain structures. This segmentation allows independent optimization and characterization of each component before integration, simplifying the overall manufacturing process despite the advanced chemistry involved.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid metallized organic fuels demonstrate a significant increase in net heat of combustion, offering up to 80% more energy per volume compared to traditional fuels, enhancing motor performance and extending vehicle range, while maintaining stability and low-temperature performance.

Implementation Method 1

The hybrid metallized organic fuels demonstrate a significant increase in net heat of combustion

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

Transform Chemical Energy to Thermal Energy

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS10208264B1Hybrid metallized organic fuels
Publication Date: 2019.02.19 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US10208264B1 patent drawing
  • US10208264B1 patent drawing
  • US10208264B1 patent drawing

AI summary

A formulation and methods for making high energy organic fuels that incorporate suspended metal particles with metal particle sized ranging from 33 nm to 5 micron. The hybrid organic fuels contain superior density and/or energy content to conventional liquid organic fuels. These hybrid organic fuels used in combination with metal particle afford fuels with 5 to 80% more net heat of combustion (based on volume). These fuels should extend the distant range for jets, liquid rocket engines, SCRAM jet engines, and improve energy content in fuel-air explosive applications such as fuel-air explosives and in the Multi-Effects Weapons System (MEWS) where the fuel is used both for propulsion and explosive effects.