Hybrid Inorganic Organic Micro LED Chip for Display Efficiency

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Solution Overview

Problem

Conventional LCD and AMOLED displays face challenges with high power consumption and limited battery life due to low light efficiency, and the integration of thousands of micro LEDs with pixel driver circuitry is complex.

Innovation Solution

An integrated multi-color micro-LED display chip is developed, where arrays of different color micro LEDs are integrated with corresponding driver circuitry, with inorganic micro LEDs used for blue pixels and organic micro LEDs for red and green pixels, allowing for efficient color production by selecting the best technology for each color based on efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional LCD or AMOLED displays are used, then display functionality is achieved, but power consumption is high and battery life is limited

Engineering Contradiction:
Improvepower consumptionVSAvoidbattery life
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of moving object

Solution Approach 1:

The display is segmented into multiple sub-pixels, each containing a hybrid stack of inorganic and organic LEDs. This segmentation allows selective activation of different LED types based on color requirements, optimizing power consumption for each sub-pixel independently while extending overall battery life.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If inorganic micro LEDs are used for all pixels, then light efficiency is improved, but integration complexity with driver circuitry increases significantly

Engineering Contradiction:
Improvelight efficiencyVSAvoidintegration complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

Different LED types are assigned to different sub-pixels based on local color requirements. Inorganic LEDs are used where high efficiency is critical, while organic LEDs are used where flexibility and easier integration are beneficial. This local differentiation optimizes both light efficiency and integration complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

A hybrid stack combining inorganic and organic LEDs is created within each sub-pixel. This composite structure leverages the high efficiency of inorganic LEDs and the integration advantages of organic LEDs, achieving both high light efficiency and reduced integration complexity.

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If hybrid stacks with both inorganic and organic LEDs are used in each sub-pixel, then light efficiency is enhanced and power consumption is reduced, but device structure becomes more complex

Engineering Contradiction:
Improvelight efficiencyVSAvoiddevice structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

Inorganic and organic LEDs are merged into a hybrid stack within each sub-pixel. This combining allows the system to achieve high light efficiency from inorganic LEDs while utilizing the flexibility and easier integration properties of organic LEDs, ultimately reducing overall device complexity despite the hybrid structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances light efficiency, reduces power consumption, and simplifies the integration of micro LEDs, leading to improved battery life and display performance by combining the advantages of inorganic and organic LEDs in a single chip.

Implementation Method 1

inorganic micro LEDs are used for blue pixels

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Implementation Method 2

Conventional inorganic semiconductor light emitting diodes (LEDs) have demonstrated better light efficiency

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

organic micro LEDs for red and green pixels

Methodology Applied
Scientific EffectOrganic light emitting diode: Organic Light-emitting Diode

Data Source

PatentEP3610476B1Display chip
Publication Date: 2022.10.12 JADE BIRD DISPLAY (SHANGHAI) LTD
  • EP3610476B1 patent drawingFigure 1
  • EP3610476B1 patent drawingFigure 2A
  • EP3610476B1 patent drawingFigure 2B

AI summary

Inorganic and organic LEDs are integrated in a single chip. In an integrated multi-color micro-LED display panel, arrays of different color micro LEDs are integrated with corresponding driver circuitry. Some colors of micro LEDs are inorganic micro LEDs, and other colors are organic micro LEDs. Inorganic versus organic can be selected on the basis of efficiency, for example using inorganic micro LEDs for blue pixels and organic micro LEDs for red and green pixels. In one approach, an array of pixel drivers is first fabricated on a supporting substrate. Multiple strata of micro LEDs are then stacked on top of the base substrate. The strata containing inorganic micro LEDs are fabricated first, with one color per stratum. A single stratum containing all of the organic micro LEDs is then fabricated at the top of the stack.