Hybrid Microfluidics Wedge Profile for Solvent-Compatible Fluid Handling

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Solution Overview

Problem

Paper-based microfluidics devices face limitations in fluid mixing due to limited liquid capacity, risk of overflow and cross-contamination, and are restricted to water-based analysis due to the fragility of hydrophobic barriers, while non-paper-based devices have limited mixing capabilities and require closed channels and external pumps.

Innovation Solution

A hybrid microfluidics device combining a plastic substrate with paper, featuring a wedge profile structure created by a transparent cover, which enhances wicking effects and allows for channel-less operation, enabling broader solvent compatibility and efficient droplet handling without cross-contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If paper-based microfluidics devices are used, then fluid manipulation capabilities are provided, but fluid mixing is difficult to obtain due to limited liquid capacity

Engineering Contradiction:
Improveliquid capacityVSAvoidfluid mixing capability
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The device is divided into distinct functional zones: a hydrophilic loading zone for sample introduction, a hydrophobic barrier region for containment, and a paper-based analysis zone for testing. This segmentation allows the loading zone to accept larger liquid volumes while the paper region performs precise microfluidic operations, resolving the contradiction between liquid capacity and mixing capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A hydrophobic barrier layer acts as an intermediary between the hydrophilic loading zone and the paper-based analysis zone. This barrier mediates fluid transfer, allowing excess liquid to be contained in the loading zone while preventing overflow into the analysis regions, thereby enabling both high liquid capacity and effective mixing in the paper region.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If excess liquid is pipetted into paper-based devices, then liquid capacity is increased, but overflow and cross-contamination occur

Engineering Contradiction:
Improveliquid volumeVSAvoidcross-contamination
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The harmful function of excess liquid is extracted and isolated into a dedicated hydrophilic loading zone that is physically separated from the analysis regions by a hydrophobic barrier. This allows excess liquid to be present in the system without causing cross-contamination, as it is contained in a designated area where it cannot reach the testing regions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The hydrophobic barrier, which initially limits liquid capacity in traditional paper devices, is repositioned as a beneficial element that defines a separate loading zone. This zone can hold excess liquid that would otherwise cause overflow, converting the limitation into a feature that enables both high liquid volume and prevention of cross-contamination.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If cray-based hydrophobic barriers are used, then fluid containment is achieved, but the barriers cannot withstand alcohols and other solvents

Engineering Contradiction:
Improvefluid containment capabilityVSAvoidsolvent compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The device uses a composite structure combining a hydrophilic substrate (paper) with a hydrophobic barrier layer made of solvent-resistant material. This composite approach maintains the fluid containment capabilities of hydrophobic barriers while selecting materials that can withstand various solvents including alcohols, thereby achieving both reliability and versatility.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The hydrophobic barrier material is selected and engineered to have high chemical resistance parameters, allowing it to withstand exposure to alcohols and other solvents without degrading. This parameter change in material selection enables the device to maintain fluid containment reliability across a broader range of solvent types.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If non-paper-based microfluidics solutions are used, then solvent compatibility is improved, but mixing capabilities remain limited and closed channels with external pumps are required

Engineering Contradiction:
Improvesolvent compatibilityVSAvoidchannel structure and pumping system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The paper-based region of the hybrid device performs self-service fluid manipulation through capillary action and wicking properties, eliminating the need for external pumps and complex channel structures. The hydrophobic barrier and hydrophilic substrate work together to automatically control fluid flow, achieving simple device architecture while maintaining solvent compatibility.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The device merges the advantages of paper-based microfluidics (solvent compatibility, passive fluid handling) with a hydrophobic barrier system (fluid containment, zone separation). This combination achieves both solvent versatility and effective mixing without requiring closed channels or external pumping systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid device achieves improved fluid handling and analysis capabilities, supporting higher liquid volumes and broader solvent compatibility, including alcohols, while eliminating the need for heating steps that can degrade reagents, and simplifying device construction by eliminating physical channels.

Implementation Method 1

This kind of microfluidics device uses wick capabilities of paper for fluidic manipulations like transportation, sorting and mixing

Methodology Applied
Scientific EffectWicking: Capillary Action

Implementation Method 2

A cover has an angled relationship with the base region to form a wedge profile to provide a length-wise droplet pump effect

Methodology Applied
Scientific EffectDroplet pump effect: Capillary Action

Data Source

PatentUS12017218B2Hybrid microfluidics devices
Publication Date: 2024.06.25 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US12017218B2 patent drawing
  • US12017218B2 patent drawing
  • US12017218B2 patent drawing

AI summary

A hybrid microfluidics device includes a substrate having a base region with a width and a length. A paper has testing regions disposed along the width of the base region. A cover has an angled relationship with the base region to form a wedge profile to provide a length-wise droplet pump effect to separately maintain channel-less regions for the testing regions.