Hybrid Milking System with Automated and Batchwise Segmentation

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Solution Overview

Problem

Current milking systems face challenges in efficiently managing and monitoring large herds of milking animals, as fully automated systems are costly and not fully adapted for large stocks, while batchwise systems lack flexibility and individual animal treatment capabilities.

Innovation Solution

An integrated milking arrangement combining automated and batchwise milking systems with identification, decision-making, and guiding devices to direct animals to the most suitable system based on individual needs, allowing for flexible, efficient, and cost-effective management of large herds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fully automated milking systems are used, then animal individual management and monitoring are improved, but cost and device complexity increase

Engineering Contradiction:
Improveanimal individual managementVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the milking system into two distinct parts: a fully automated milking system for individual animal management and a batchwise milking system for group processing. This segmentation allows each subsystem to be optimized independently, reducing overall system complexity while maintaining individual animal management capabilities through the automated portion.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If fully automated milking systems are used, then animal individual treatment is improved, but cost increases

Engineering Contradiction:
Improveindividual animal treatmentVSAvoidsystem cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by providing individual animal treatment capabilities only where necessary through the automated milking system, while using the simpler batchwise system for animals that do not require individual attention. This localized application of advanced technology reduces overall cost while maintaining treatment capability when needed.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If batchwise milking systems are used, then cost efficiency is improved, but flexibility and individual animal treatment capability deteriorate

Engineering Contradiction:
Improvecost efficiencyVSAvoidflexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal milking arrangement that can handle both individual animal processing and group processing through the dual-system configuration. The system can adapt its function based on animal needs, providing flexibility while maintaining cost efficiency through the batchwise component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of manufacture

If batchwise milking systems are used, then cost efficiency is improved, but animal individual monitoring capability deteriorates

Engineering Contradiction:
Improvecost efficiencyVSAvoidanimal individual monitoring
Core Design Contradiction:
Ease of manufactureVSLoss of information

Solution Approach 1:

The patent segments the monitoring function so that individual animal monitoring is performed by the automated milking system's identification arrangement, while the batchwise system handles group processing. This segmentation preserves individual monitoring capability without requiring the entire system to be automated, maintaining cost efficiency.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7874263B2Arrangement and method for milking a plurality of milking animals
Publication Date: 2011.01.25 DELAVAL HLDG AB
  • US7874263B2 patent drawing
  • US7874263B2 patent drawing

AI summary

An arrangement for milking a plurality of milking animals comprises an automated milking system (11) provided with a milking robot (13) for automatically milking a milking animal; a milking system (15) provided for batchwise milking of multiple milking animals; an identification arrangement (19, 21) provided for identifying each of the plurality of milking animals prior to being milked; decision means (23) connected to the identification arrangement for deciding, for each of the plurality of milking animals, whether that milking animal should be milked by the automated milking system or by the milking system for batchwise milking; and means connected (25) to the decision means for guiding each of the plurality of milking animals to the automated milking system or to the milking system for batchwise milking depending on the decision made for that milking animal.