Hybrid Vehicle Mode Control for Catalyst Warmup

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Solution Overview

Problem

Hybrid electric vehicles face inefficiencies in mode changes between charge-depleting and charge-sustaining modes due to repeated engine warmup cycles, leading to suboptimal fuel efficiency and potential catalyst temperature management issues, especially when frequent mode changes occur based on driving conditions.

Innovation Solution

A method for controlling mode changes in hybrid vehicles that involves determining whether catalyst heating or engine warmup is necessary, setting a variable driving load reference, and adjusting the mode change timing accordingly to minimize unnecessary warmup cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the vehicle switches between CD mode and CS mode based on driving load conditions, then driving efficiency is improved, but the engine warmup process is repeated frequently causing fuel waste and potential catalyst temperature issues

Engineering Contradiction:
Improvedriving efficiencyVSAvoidfuel waste from repeated warmup
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements dynamic mode switching by continuously monitoring driving load conditions and adjusting the operating mode (CD or CS) accordingly. The control unit determines whether to switch modes based on real-time driving conditions, preventing unnecessary mode changes and associated warmup cycles, thus resolving the contradiction between maintaining driving efficiency and avoiding fuel waste from repeated warmup.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs feedback control by monitoring driving load conditions and using this information to make intelligent mode switching decisions. The control unit receives feedback about current driving conditions and adjusts the operating mode to optimize both efficiency and fuel consumption, preventing unnecessary warmup cycles while maintaining appropriate performance levels.

Inventive Principle:
Principle #23Feedback

2Object-generated harmful factors

If the vehicle operates in EV mode using only battery power, then emissions are reduced, but the battery SOC depletes requiring frequent engine intervention

Engineering Contradiction:
ImproveemissionsVSAvoidbattery SOC
Core Design Contradiction:
Object-generated harmful factorsVSQuantity of substance

Solution Approach 1:

The patent implements periodic action by alternating between EV mode (battery power only) and engine-assisted mode based on battery SOC levels. When SOC is sufficient, the vehicle operates in emission-reduced EV mode. When SOC depletes below threshold levels, the engine activates to recharge the battery, creating a periodic cycle that balances emissions reduction with maintaining adequate energy reserves.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS10800402B2Hybrid vehicle and method of controlling driving mode therefor
Publication Date: 2020.10.13 HYUNDAI MOTOR CO LTD
  • US10800402B2 patent drawing
  • US10800402B2 patent drawing
  • US10800402B2 patent drawing

AI summary

A method of controlling a mode change in a hybrid vehicle for performing a driving-mode change related to a change in the amount of charge of a battery in consideration of catalyst warmup of an engine includes activating adaptive mode change control between a first mode and a second mode, determining whether or not catalyst heating or engine warmup is performed in advance, setting a mode change reference depending on a result of the determining, and performing the adaptive mode change control depending on the set mode change reference.