Hybrid-mode Boost PFC Seamless CCM CRM Switching

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional boost power factor correctors face challenges in accurately and efficiently switching between continuous conduction mode and critical conduction mode to adapt to varying load conditions, requiring additional detection circuits and logic circuits that increase cost and complexity.

Innovation Solution

A hybrid-mode boost power factor corrector that uses a current-detecting unit and control unit to sample peak or average values of inductor current based on load conditions, allowing seamless switching between CCM and CRM modes without additional detection circuits, utilizing a digital controller to calculate arithmetic means of current detection signals for precise control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If additional detection circuit and logic circuit are used to switch between CCM and CRM modes, then the ability to adapt to varying load conditions is improved, but device complexity and cost increase

Engineering Contradiction:
Improveability to adapt to varying load conditionsVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The single detection circuit is designed to serve multiple functions: it detects inductor current, determines operating mode (CCM or CRM) based on current characteristics, and provides control signals for switching operation. This multi-functional design eliminates the need for separate detection and logic circuits while maintaining adaptability to varying load conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detection circuit automatically determines the operating mode by analyzing the inductor current characteristics without requiring external logic circuits. The circuit self-adjusts its detection strategy based on whether the PFC is operating in CCM or CRM mode, enabling autonomous adaptation to load conditions.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If additional detection circuit and logic circuit are used to switch between CCM and CRM modes, then real-time control accuracy is improved, but manufacturing cost increases

Engineering Contradiction:
Improvereal-time control accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The detection circuit is designed to perform multiple functions including precise current measurement, mode determination, and control signal generation within a single integrated structure, reducing component count and manufacturing cost while maintaining real-time control accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detection circuit dynamically changes its detection parameters (such as sampling timing and threshold levels) based on the operating mode to maintain high measurement precision across different load conditions without requiring additional hardware components.

Inventive Principle:
Principle #35Parameter changes

3Speed

If additional detection circuit and logic circuit are used to switch between CCM and CRM modes, then switching response speed is improved, but device complexity increases

Engineering Contradiction:
Improveswitching response speedVSAvoiddevice complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The detection circuit automatically and instantly determines the operating mode by monitoring inductor current characteristics, enabling fast switching response between CCM and CRM modes without the processing delays associated with separate logic circuits.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The detection circuit continuously monitors inductor current and provides immediate feedback on operating conditions, enabling real-time mode determination and fast switching response through direct feedback control without complex intermediate processing stages.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10439489B1Hybrid-mode boost power factor corrector and method of operating the same
Publication Date: 2019.10.08 CHICONY POWER TECH CO LTD
  • US10439489B1 patent drawing
  • US10439489B1 patent drawing
  • US10439489B1 patent drawing

AI summary

A hybrid-mode boost power factor corrector includes an inductor, a switch unit, a diode unit, a current-detecting unit, and a control unit. The inductor is coupled to a DC input power source. The switch unit is coupled to the inductor and a ground. The diode unit is coupled to the inductor and the switch unit. The current-detecting unit receives an inductor current flowing through the inductor and provides a current detection signal corresponding to the inductor current. The control unit is coupled to the current-detecting unit to receive the current detection signal. When the hybrid-mode boost power factor corrector is operated in a light-load condition, the control unit samples a peak value of the current detection signal; when the hybrid-mode boost power factor corrector is operated in a heavy-load condition, the control unit samples an average value of the current detection signal.