Hybrid Motor Control Using Optimal Approximation Model

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Solution Overview

Problem

Conventional motor control systems for hybrid vehicles are costly and unreliable due to the need for multiple maps at different temperatures and the secondary correction by inverter voltage, which affects voltage usage efficiency and control reliability.

Innovation Solution

A system that selects an optimal approximation model based on driving conditions to determine current orders for motor control, using a current order generator, current controller, coordinate transformer, signal generator, PWM inverter, and resolver to generate and apply 3-phase currents, with a compensation value determination module that calculates compensation values using an optimal approximation model.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple maps are created at different reference temperatures for current compensation, then control reliability is improved, but development cost and time increase significantly

Engineering Contradiction:
Improvecontrol reliabilityVSAvoiddevelopment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple temperature-specific maps into a single comprehensive map that simultaneously accounts for both temperature and inverter voltage effects. Instead of maintaining separate maps for different reference temperatures, the invention creates one unified map that compensates for operating current based on both temperature and voltage conditions, thereby reducing development complexity while maintaining control reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single comprehensive map serves multiple functions that previously required separate maps: it compensates for both temperature variations and inverter voltage effects on operating current. This universal map can handle all operating conditions without requiring multiple specialized maps, reducing the overall system complexity while preserving reliability across different scenarios

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If inverter voltage is used for secondary correction of operating current, then voltage usage efficiency is improved, but control reliability deteriorates due to load condition variations

Engineering Contradiction:
Improvevoltage usage efficiencyVSAvoidcontrol reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces a comprehensive compensation map as an intermediary that mediates between temperature and inverter voltage effects. Instead of directly applying voltage-based correction that varies with load conditions, the map serves as a mediator that provides consistent compensation values based on both temperature and voltage inputs, ensuring reliable control while maintaining voltage usage efficiency across different load conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a single optimal approximation model is used instead of multiple maps, then development cost and time are reduced, but control accuracy may be compromised

Engineering Contradiction:
Improvedevelopment complexityVSAvoidcontrol precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent transforms the control approach by changing parameters from multiple discrete maps to a single comprehensive map with continuous parameters for temperature and inverter voltage. This parameter change allows the system to maintain high control precision through accurate interpolation and compensation calculations while significantly reducing development complexity by eliminating the need to create and maintain multiple separate maps

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8664900B2System for controlling motor of hybrid vehicle
Publication Date: 2014.03.04 HYUNDAI MOTOR CO LTD
  • US8664900B2 patent drawing
  • US8664900B2 patent drawing
  • US8664900B2 patent drawing

AI summary

A system for controlling a motor of a hybrid vehicle that secures robustness and stability of control by selecting an optimal approximation model according to a driving condition of the motor and determines current order for controlling the motor by using the selected optimal approximation model is disclosed. In particular, a current order generator utilizes a reference current determination module to determine reference currents of the first and second axes, a compensation value determination module to determine compensation values of the reference currents of the first and second axes, and a current determination module to determine the currents of the first and second axes from the reference currents of the first and second axes and the compensation values of the reference currents of the first and second axes in order to control the motor more efficiently.