Hybrid multi-air conditioning system

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Solution Overview

Problem

Hybrid multi-air conditioning systems face inefficiencies in heat exchange due to multi-stage heat transfer when using Hydro Kits, and issues with refrigerant flow control lead to abnormal refrigerant entry, pressure drops, and increased costs from the need for receivers.

Innovation Solution

A hybrid multi-air conditioning system with direct refrigerant-to-water heat transfer in a water tank, utilizing temperature sensors to control expansion valves and prevent abnormal refrigerant entry without a receiver, ensuring optimal subcooling and efficient operation across various modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a Hydro Kit is used for heat transfer, then legal restrictions on direct heat transfer are satisfied, but heat exchange efficiency decreases due to multi-stage heat transfer

Engineering Contradiction:
Improvecompliance with legal restrictionsVSAvoidheat exchange efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent removes the Hydro Kit intermediate heat transfer device from the system. Instead of using the Hydro Kit for heat transfer, the system directly discharges condensed refrigerant into the water tank, eliminating the multi-stage heat transfer process and improving heat exchange efficiency while maintaining compliance through alternative control mechanisms

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a receiver as an intermediary device between the condenser and water tank. The receiver stores condensed refrigerant and controls its discharge, serving as a mediator that enables direct heat transfer to the water tank while preventing abnormal refrigerant entry, thus improving heat exchange efficiency without compromising system reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a receiver is installed to control refrigerant flow, then abnormal refrigerant entry is prevented, but material costs and device complexity increase

Engineering Contradiction:
Improveprevention of abnormal refrigerant entryVSAvoidsystem component count
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The receiver performs multiple functions: it stores condensed refrigerant, controls refrigerant discharge timing, prevents abnormal refrigerant entry, and regulates flow to the water tank. By consolidating these functions into a single component, the system achieves reliable abnormal refrigerant prevention without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The receiver automatically controls refrigerant discharge based on internal pressure and temperature conditions, and the control system monitors refrigerant state and adjusts receiver operation accordingly. This self-regulating mechanism prevents abnormal refrigerant entry while minimizing the need for additional complex control components

Inventive Principle:
Principle #25Self-service

3Device complexity

If refrigerant is discharged directly to water tank without receiver, then device complexity is reduced, but abnormal refrigerant entry and pressure drops occur

Engineering Contradiction:
Improvesystem component countVSAvoidrefrigerant flow control
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The receiver performs preliminary action by storing and pre-conditioning condensed refrigerant before discharge to the water tank. This preliminary storage and control phase ensures that only properly condensed refrigerant is discharged, preventing abnormal refrigerant entry and pressure drops while maintaining a relatively simple overall system structure

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves heat exchange efficiency, reduces material and installation costs by eliminating the need for receivers, and effectively controls refrigerant flow to prevent abnormal refrigerant entry and pressure drops, ensuring stable operation in hot-water heating, space heating, and cooling modes.

Implementation Method 1

a hot-water heat exchanger (32) wound on an outer wall of the water tank (31), for transferring heat between the refrigerant and the water

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

an indoor unit expansion valve (22)... an outdoor unit expansion valve (17)... controlling the flow of refrigerant

Methodology Applied
Scientific EffectPressure drop: Pressure Drop

Implementation Method 3

the refrigerant sent to the Hydro Kit is condensed by exchanging heat with low-temperature water in the water tank

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentEP4006450A1Hybrid multi-air conditioning system
Publication Date: 2022.06.01 LG ELECTRONICS INC
  • EP4006450A1 patent drawingFigure 1
  • EP4006450A1 patent drawingFigure 2
  • EP4006450A1 patent drawingFigure 3

AI summary

A hybrid multi-air conditioning system with no receiver is provided for optimal valve control. The hybrid multi-air conditioning system includes: a hot-water unit for exchanging heat between refrigerant and water; at least one indoor unit installed indoors and comprising an indoor heat exchanger and an indoor unit expansion valve; and an outdoor unit connected to the indoor unit and the hot-water unit via a refrigerant pipeline and comprising an outdoor heat exchanger, a compressor, and an outdoor unit expansion valve, wherein, when an abnormal refrigerant enters either the at least one indoor unit or the outdoor unit according to an operation mode, the abnormal refrigerant is shut off from the hot-water unit and the at least one indoor unit or the outdoor unit which operates as a condenser. Accordingly, the hybrid multi-air conditioning system improves heat exchange efficiency via direct heat transfer between refrigerant and water by having a coil wound on the water tank to transfer heat between refrigerant and water.