Hybrid Multirotor Motor Autorotation for Flight Range

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Solution Overview

Problem

Electric multirotor aircraft are limited by battery capacity, restricting flight distance and requiring additional weight from generators for in-flight charging, which affects efficiency and increases weight.

Innovation Solution

Hybrid multirotor vehicles with a fuel-burning thruster and electric motors that operate in dual modes: driving rotors for takeoff and autorotating with regenerative braking to charge batteries during flight, optimizing rotor speed and drag for extended flight capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If battery capacity is increased to extend flight distance, then flight duration is improved, but aircraft weight increases

Engineering Contradiction:
Improveflight durationVSAvoidaircraft weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The motor is designed to perform dual functions: driving the rotor during takeoff and propulsion phases, and generating electrical energy through regenerative braking during flight. This merging of propulsion and power generation functions eliminates the need for separate generators and reduces overall aircraft weight while extending flight duration through in-flight battery recharging

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The motor serves multiple purposes throughout the flight cycle - it acts as a propulsion motor during takeoff and forward flight, and as a generator during autorotation phases to charge the battery. This multi-functionality allows the same component to contribute to both movement and energy storage, resolving the weight-duration tradeoff

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a separate generator is added to charge batteries during flight, then in-flight charging capability is improved, but device complexity and weight increase

Engineering Contradiction:
Improvein-flight charging capabilityVSAvoidaircraft system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The motor is designed to perform dual functions: driving the rotor during takeoff and propulsion phases, and generating electrical energy through regenerative braking during flight. This merging of propulsion and power generation functions eliminates the need for separate generators and reduces overall aircraft weight while extending flight duration through in-flight battery recharging

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The motor generates electrical energy during autorotation phases to recharge the battery, allowing the system to self-sustain and extend flight duration without external energy sources or additional power generation equipment

Inventive Principle:
Principle #25Self-service

3Power

If motor operates only as propulsion device, then propulsion efficiency is improved, but energy recovery is lost

Engineering Contradiction:
Improvepropulsion powerVSAvoidenergy recovery
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The motor's operational parameters are dynamically adjusted based on flight phase - during takeoff and forward flight the motor operates in propulsion mode with optimized power output, while during autorotation phases the parameters are changed to generator mode to recover energy. This parameter switching enables the system to optimize both propulsion efficiency and energy recovery at different times

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Increases flight distance without battery depletion, reduces battery size, and minimizes aircraft weight by dual-use motors for propulsion and power generation, eliminating the need for separate generators.

Implementation Method 1

In particular, in regenerative braking, a motor converts mechanical energy to electrical energy that is provided to the batteries

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The rotor is to autorotate in the second rotor operational state during flight of the aircraft

Methodology Applied
Scientific EffectAutorotation:

Data Source

PatentUS11891166B2Hybrid multirotor vehicles and related methods
Publication Date: 2024.02.06 THE BOEING CO
  • US11891166B2 patent drawing
  • US11891166B2 patent drawing
  • US11891166B2 patent drawing

AI summary

Hybrid multirotor vehicles and related methods are disclosed herein. An example aircraft includes a battery, a rotor coupled to a wing, a motor operatively coupled to the rotor, and a processor operatively coupled to the motor. The processor to is cause the motor to operate in a first motor operational state. The rotor is to operate in a first rotor operational state when the motor is operating in the first motor operational state. The processor is to cause the motor to switch from operating in the first motor operational state to a second motor operational state. The rotor is to operate in a second rotor operational state when the motor is in the second motor operational state. The motor is to provide electrical energy to the battery in the second motor operational state and the rotor is to autorotate in the second rotor operational state.