Hybrid Optical Filter for Stable Near-Infrared Shielding

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Solution Overview

Problem

Existing optical filters for imaging devices face issues such as reduced visible light transmittance, spectral transmittance and reflectance changes with varying incident angles, stray light generation, and inadequate ultraviolet light shielding, which affect image quality and reproducibility.

Innovation Solution

An optical filter design comprising a dielectric multilayer film, a near-infrared absorbing glass substrate, and a resin film with near-infrared and ultraviolet absorbing dyes, ensuring high visible light transmittance, effective near-infrared shielding, minimal spectral changes at high angles, and reduced stray light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a reflection type filter using dielectric multilayer film is used to shield near-infrared light, then near-infrared shielding is improved, but spectral transmittance and reflectance change with varying incident angles causing image reproducibility issues

Engineering Contradiction:
Improvenear-infrared light shieldingVSAvoidspectral transmittance stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent combines dielectric multilayer films with absorption-type filtering materials (dyes or glass) to create a hybrid optical filter. The dielectric multilayer provides selective near-infrared reflection while the absorption material attenuates specific wavelength ranges. This composite structure achieves effective near-infrared shielding while maintaining stable spectral characteristics across varying incident angles, as the absorption component compensates for angle-dependent reflectance changes.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If a dye-based absorption filter is used to block near-infrared light, then near-infrared shielding is improved, but visible light transmittance decreases

Engineering Contradiction:
Improvenear-infrared light shieldingVSAvoidvisible light transmittance
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The patent employs absorption materials (dyes or glass) with specifically tailored spectral absorption characteristics that target near-infrared wavelengths while being transparent or highly transmissive in the visible light region. By selecting materials whose absorption bands are localized to the near-infrared range, the filter achieves effective near-infrared blocking without compromising visible light transmission.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If conventional optical filters are used, then basic filtering function is provided, but stray light is generated due to reflection from lens and sensor surfaces

Engineering Contradiction:
Improvefilter fabricationVSAvoidstray light
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent converts potentially harmful reflected light into beneficial absorbed energy by incorporating broadband absorption materials (dyes or glass) that absorb reflected near-infrared and visible light. The absorption-type filtering material prevents reflected light from traveling back through the optical system, thereby eliminating stray light, flare, and ghost images while maintaining the desired spectral filtering function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Illumination intensity

If standard optical filters are used, then visible light transmission is maintained, but ultraviolet light reflection causes blue flare and ghost

Engineering Contradiction:
Improvevisible light transmittanceVSAvoidultraviolet reflection
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the optical parameters of the filter by incorporating absorption materials with specific ultraviolet absorption characteristics. The dye or glass material is selected to absorb ultraviolet wavelengths while maintaining high transmittance in the visible region. This parameter change in the absorption spectrum eliminates ultraviolet reflection that would otherwise cause blue flare and ghost artifacts in images.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The filter maintains excellent visible light transmittance and near-infrared shielding with minimal spectral changes and stray light, enhancing image quality and reproducibility, particularly under high incident angles.

Implementation Method 1

a reflection type filter in which dielectric thin films having different refractive indices are alternately laminated (dielectric multilayer film) on one surface or both surfaces of a transparent substrate and light to be shielded is reflected by utilizing interference of light

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

an absorption type filter in which light to be shielded is absorbed by using a glass or a dye that absorbs light in a specific wavelength region

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS20250291095A1Optical filter
Publication Date: 2025.09.18 AGC INC
  • US20250291095A1 patent drawing
  • US20250291095A1 patent drawing
  • US20250291095A1 patent drawing

AI summary

An optical filter includes: a dielectric multilayer film 1; a substrate comprising a near-infrared ray absorbing glass and a resin film; and a dielectric multilayer film 2 in this order. The resin film includes a near-infrared ray absorbing dye, an ultraviolet ray absorbing dye, and a resin. The optical filter satisfies all of the spectral characteristics (i-1) to (i-9).