Hybrid Paver with Replaceable Porous Insert for Maintenance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Porous pavements become clogged with sediment and debris, reducing their porosity and requiring costly replacement, and are prone to cracking from freeze-thaw cycles, necessitating a solution for maintenance and replacement that is both effective and cost-efficient.

Innovation Solution

A hybrid paver system comprising a non-porous outer portion and a porous inner portion, allowing for easy removal and replacement of the inner cartridge for cleaning or replenishment, with a structural design that maintains load-bearing strength and filtration capabilities, and a retrieval mechanism for handling and installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If porous pavement is used to allow stormwater infiltration, then water permeability is improved, but the pavement becomes clogged with sediment and debris over time, reducing porosity and requiring costly replacement

Engineering Contradiction:
Improvewater permeabilityVSAvoidservice life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The pavement system is divided into separate modular components: reusable non-porous pavers and replaceable porous inserts. This segmentation allows the porous function to be maintained while enabling easy replacement of clogged inserts, resolving the contradiction between initial permeability and long-term service life.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The porous inserts are designed as disposable or replaceable components that can be removed and replaced when clogged, while the non-porous pavers are recovered and reused. This approach maintains water permeability over the long term by allowing periodic replacement of degraded porous elements without replacing the entire pavement structure.

Inventive Principle:
Principle #34Discarding and recovering

2Productivity

If porous pavement is laid down and subjected to freeze-thaw cycles before curing, then construction speed is improved, but the pavement cracks and crumbles due to thermal stress

Engineering Contradiction:
Improveconstruction speedVSAvoidstructural integrity
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The system separates the structural function (non-porous pavers) from the porous function (inserts). The non-porous pavers provide immediate structural strength and can be installed quickly, while the porous inserts are added separately after curing, eliminating the risk of freeze-thaw damage to uncured porous material while maintaining construction productivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The non-porous pavers are installed first to provide a protective structural framework before the porous inserts are added. This preliminary structural layer cushions against freeze-thaw cycles, preventing cracking and crumbling of the porous material during the critical curing period.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of repair

If hybrid paver with modular design is used, then ease of maintenance is improved, but device complexity increases due to multiple components

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidnumber of components
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The hybrid paver is segmented into a non-porous outer portion and a porous inner insert, with the insert designed as a removable cartridge. This segmentation enables easy maintenance by allowing the porous insert to be extracted and replaced without disturbing the structural paver, improving ease of repair.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The porous insert is nested within the non-porous paver structure, fitting into a cavity like a cartridge. This nested design allows the smaller porous component to be housed within the larger structural unit, enabling easy removal and replacement while managing complexity through a standardized insert-paver interface.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid paver system enables efficient maintenance and replacement of porous pavements, maintaining porosity and load-bearing capacity, reducing maintenance costs and preventing damage from freeze-thaw cycles, while allowing for controlled manufacturing and easy handling of large slabs.

Implementation Method 1

The inner portion is constructed of a porous concrete that provides a specified filtration rate of water, typically stormwater

Methodology Applied
Scientific EffectPorosity: Porosity

Implementation Method 2

The porous pavement made with pavers typically includes a method of laying out non-porous pavers to provide a load-bearing pavement surface, with regularly dispersed void areas between the pavers. The void areas are then filled with gravel, sand, or grass turf, which allow the stormwater to infiltrate into the ground.

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentUS11371192B2Paver for porous pavement
Publication Date: 2022.06.28 POROUS TECHNOLOGIES LLC
  • US11371192B2 patent drawing
  • US11371192B2 patent drawing
  • US11371192B2 patent drawing

AI summary

A porous pavement system and a method of maintaining the porous pavement system are disclosed. A combination of porous and non-porous pavers are laid out to create a porous pavement. A receptacle or retainer for receiving a tool is in incorporated into the porous pavers, to facilitate lifting the pavers by means of the tool. A cradle may be used to hold multiple pavers.