Hybrid Phase Shift Keying Modulator for Compact Low-Loss Integration

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Solution Overview

Problem

Phase shift keying modulators using silicon-only MZM components face challenges with large device size due to low electro-optic modulation efficiency and high optical loss, limiting compactness and integration density.

Innovation Solution

A hybrid phase shift keying modulator combining silicon waveguides with III-V semiconductor-based devices, where III-V semiconductors provide high electro-optic modulation efficiency and silicon waveguides minimize optical loss, with III-V devices integrated on device coupons for monolithic integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If silicon-only MZM components are used, then the modulator can be manufactured with simple material composition, but the device size becomes large due to low electro-optic modulation efficiency

Engineering Contradiction:
Improvematerial composition simplicityVSAvoiddevice size
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent employs a hybrid material system combining silicon waveguides with III-V semiconductor active regions. The silicon provides low-loss passive waveguiding while the III-V material provides high-efficiency electro-optic modulation, resolving the contradiction between manufacturing simplicity and compact device size by integrating materials with complementary properties

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The modulator is divided into distinct functional segments: silicon-based passive waveguide sections for low-loss light transmission and III-V semiconductor active sections for high-efficiency phase modulation. This segmentation allows each material to be optimized for its specific function while maintaining overall device compactness

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If silicon-only MZM components are used, then the manufacturing process is simplified, but the integration density is reduced

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidintegration density
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

By integrating silicon and III-V semiconductor materials in a hybrid structure, the patent achieves high integration density through the superior electro-optic efficiency of III-V materials while maintaining compatibility with existing silicon manufacturing infrastructure through standard SOI platform fabrication processes

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The III-V semiconductor active regions are integrated within or alongside the silicon waveguide structure, with the active modulating portions embedded in cavities or coupled to the silicon waveguides. This nested integration approach maximizes the use of available chip area and achieves high integration density

Inventive Principle:
Principle #7Nested doll (Nesting)

3Power

If III-V semiconductor materials are used for active portions, then electro-optic modulation efficiency is improved, but optical loss increases due to higher material loss

Engineering Contradiction:
Improveelectro-optic modulation efficiencyVSAvoidoptical loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent applies III-V semiconductor materials only in the specific local regions where electro-optic modulation is required (active portions), while the majority of the waveguide structure uses low-loss silicon materials. This localized application of materials optimizes modulation efficiency at the expense of minimal additional optical loss

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The hybrid silicon-III-V structure combines the low optical loss properties of silicon waveguides with the high electro-optic efficiency of III-V semiconductor active regions, achieving a balance where the overall device benefits from both material properties while minimizing the detrimental effects of each

Inventive Principle:
Principle #40Composite materials

4Power

If longer active portions are used in silicon MZM, then modulation efficiency is improved, but device size increases

Engineering Contradiction:
Improvemodulation efficiencyVSAvoiddevice size
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

The patent changes the material parameter from silicon to III-V semiconductor in the active modulating portions, which fundamentally alters the electro-optic efficiency parameter. This material parameter change enables achieving high modulation efficiency with significantly shorter active portion lengths compared to silicon-only designs

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

By using III-V semiconductor materials with inherently higher electro-optic coefficients, the patent achieves the required modulation efficiency in a compact active region, eliminating the need for long interaction lengths that would be required with silicon materials alone

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid modulator achieves compact size, low optical loss, and high integration density by leveraging the advantages of both silicon and III-V semiconductors, enhancing modulation efficiency and reducing material drawbacks.

Implementation Method 1

each III-V semiconductor-based waveguide comprising an active phase modulating portion; one or more contacts in electrical contact with each active phase modulating portion, such that the phase shift keying modulator is operable to modulate the phase of an optical wave passing through each active phase modulating portion

Methodology Applied
Scientific EffectElectro-optic modulation: Electro-Optic Effects

Data Source

PatentUS12436440B2Phase shift keying modulator
Publication Date: 2025.10.07 ROCKLEY PHOTONICS LTD
  • US12436440B2 patent drawing
  • US12436440B2 patent drawing
  • US12436440B2 patent drawing

AI summary

A phase shift keying modulator. The modulator comprises: a plurality of silicon waveguides provided in a device layer of a silicon-on-insulator platform, the silicon-on-insulator platform including one or more cavities; one or more III-V semiconductor based devices located within the one or more cavities of the silicon-on-insulator platform, each III-V semiconductor-based device including a III-V semiconductor based waveguide which is coupled at an input end to one of the plurality of silicon waveguides and coupled at an output end to another of the plurality of silicon waveguides, each III-V semiconductor based waveguide comprising an active phase modulating portion; and one or more contacts in electrical contact with each active phase modulating portion, such that the phase shift keying modulator is operable to modulate the phase of an optical wave passing through each active phase modulating portion.