Hybrid-Control Pixel Architecture for Dense LED Display Driving

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Solution Overview

Problem

Existing display technologies, such as OLEDs and LCDs, face challenges in efficiently controlling light-emitting diodes due to the large and complex nature of TFT circuits, which occupy significant space on substrates and require voltage-to-current conversion, limiting their performance and flexibility.

Innovation Solution

A hybrid-control pixel structure that combines a thin-film transistor (TFT) circuit with a micro-device containing a micro-circuit and a light-emitting diode (LED), where the micro-circuit is electrically connected to both the TFT circuit and the LED, allowing for efficient control of the LED and enabling a more densely packed, smaller system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If TFT circuits are used to control OLEDs, then voltage-to-current conversion is achieved, but the circuits become large and complex, occupying significant substrate area

Engineering Contradiction:
Improvevoltage-to-current conversion capabilityVSAvoidsubstrate area occupied by control circuits
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent divides the control circuit functionality into two separate components: a TFT circuit for voltage control and a micro-device with integrated circuit for current regulation. This segmentation allows each component to be optimized independently, with the micro-device being much smaller than a complete TFT control circuit, thereby reducing the overall substrate area while maintaining voltage-to-current conversion capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The micro-device acts as an intermediary component between the TFT circuit and the OLED. It receives voltage control signals from the TFT circuit, performs the necessary current regulation, and drives the OLED. This intermediary approach allows the TFT circuit to remain simple while achieving precise current control through the micro-device.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If complete TFT control circuits are integrated onto the display substrate, then OLED current control is achieved, but the system occupies relatively large area and reduces packing density

Engineering Contradiction:
ImproveOLED current control precisionVSAvoidsubstrate packing density
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

By separating the control functionality into a TFT circuit and a compact micro-device with integrated circuit, the patent achieves precise OLED current control without requiring large-area TFT circuits. The micro-device's integrated circuit handles the complex current regulation while occupying minimal space, thereby maintaining high substrate packing density.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the physical state and integration level of the control circuit by moving from a complete TFT circuit implementation to a hybrid approach using a micro-device with integrated circuit. This parameter change in circuit architecture and integration methodology enables precise current control with significantly reduced area footprint, improving substrate packing density.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If micro-assembled systems are used, then footprint is reduced and efficiency improved, but manufacturing complexity increases

Engineering Contradiction:
Improvesystem footprintVSAvoidmicro-assembly complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent segments the display pixel into distinct functional modules: TFT circuit, micro-device with integrated circuit, and OLED. This segmentation enables standardized micro-assembly processes where each component can be manufactured separately and then precisely assembled, reducing overall footprint while managing complexity through modular design and standardized interfaces.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient control of LEDs with a reduced footprint, improving display performance by allowing for active-matrix or passive-matrix control, reducing power consumption, and enhancing display power, color depth, and dynamic range.

Implementation Method 1

each pixel includes light emitters that emit light of different colors

Methodology Applied
Scientific EffectLight emission from LED: Light Emitting Diode

Implementation Method 2

organic light-emitting diode (OLED) displays rely on passing current through a layer of organic material that glows in response to the current

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20230290763A1Hybrid control for leds, pixels, and displays
Publication Date: 2023.09.14 DAKTRONICS INC
  • US20230290763A1 patent drawing
  • US20230290763A1 patent drawing
  • US20230290763A1 patent drawing

AI summary

A hybrid-control pixel includes a TFT substrate, a TFT circuit formed on the TFT substrate, a micro-device having an integrated-circuit substrate separate and independent from the TFT substrate disposed on or over the TFT substrate, a micro-circuit electrically connected to the TFT circuit, and an LED or other device disposed on the integrated circuit or the TFT substrate. The LED can be electrically connected to the micro-circuit and the TFT circuit and the micro-circuit together control the LED.