Hybrid Power Device Control for Real-Time Global Optimization

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Solution Overview

Problem

Existing power device controllers struggle to find a global optimum in real-time operation due to high numerical effort, which is necessary for certified safe operation, especially in sensitive areas where clear assignment of manipulated variables to operating points is required.

Innovation Solution

A controller combines a non-evolutionary algorithm for accurate local optimization with an evolutionary algorithm to expand the search for a global optimum, allowing real-time operation and efficient optimization of power devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a non-evolutionary algorithm (e.g., gradient method) is used for optimization, then calculation accuracy for local optimum is improved, but the ability to find global optimum deteriorates

Engineering Contradiction:
Improvecalculation accuracyVSAvoidglobal optimum finding capability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent combines a non-evolutionary algorithm (first optimization module) with an evolutionary algorithm (second optimization module) into a hybrid optimization system. The non-evolutionary algorithm provides accurate local optimization, while the evolutionary algorithm performs global search to escape local optima, thereby resolving the contradiction between calculation accuracy and global optimum finding capability.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If an evolutionary algorithm is used to search for global optimum, then reliability of operation is improved, but numerical effort and computational complexity increase

Engineering Contradiction:
Improvecertified safe operationVSAvoidnumerical effort
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The optimization process is segmented into two distinct phases: a first optimization phase using a non-evolutionary algorithm for quick local optimization, and a second optimization phase using an evolutionary algorithm for global search. This segmentation allows the computationally intensive evolutionary algorithm to be applied only when necessary, reducing overall numerical effort while maintaining reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The non-evolutionary algorithm performs preliminary optimization to find a local optimum before the evolutionary algorithm is activated. This preliminary action provides a good starting point for the evolutionary algorithm, reducing the search space and computational effort required for global optimization while ensuring certified safe operation.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If a hybrid optimization algorithm is implemented, then real-time optimization capability is improved, but controller complexity increases

Engineering Contradiction:
Improvereal-time optimization capabilityVSAvoidcontroller complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The controller dynamically switches between the non-evolutionary and evolutionary algorithms based on operational requirements. The system can adaptively choose the appropriate optimization method for different operating conditions, enabling real-time optimization while managing controller complexity through conditional execution rather than always-active complex algorithms.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20260056590A1Controller for a power device, power assembly with such a controller and method for operating a power device
Publication Date: 2026.02.26 ROLLS ROYCE SOLUTIONS GMBH
  • US20260056590A1 patent drawing
  • US20260056590A1 patent drawing

AI summary

A controller for a power device, the controller including: a first optimization module, which is configured to determine a first optimized manipulated variable vector by way of a first non-evolutionary algorithm, the controller being configured to determine an actuation manipulated variable vector which includes a plurality of manipulated variables for actuating the power device; a second optimization module, which is configured to receive the first optimized manipulated variable vector from the first optimization module and to determine a second optimized manipulated variable vector by way of a second evolutionary algorithm using the first optimized manipulated variable vector; and a control module, which is configured to determine the actuation manipulated variable vector based on the second optimized manipulated variable vector.