Hybrid Vehicle Power Controller Cost Analysis

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Solution Overview

Problem

Existing hybrid vehicle systems lack an efficient method to control energy storage and consumption, which limits overall efficiency and increases undesirable emissions.

Innovation Solution

A controller system that determines the optimal combination of power sources, generators, and energy storage devices to achieve commanded acceleration at the lowest total cost, considering the potential and costs of each component.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If energy is stored in batteries, capacitors, and/or flywheels during deceleration, then kinetic energy is recovered and efficiency is improved, but the system complexity increases and undesirable emissions are not sufficiently reduced

Engineering Contradiction:
Improvekinetic energy recoveryVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system allows the energy storage device to serve itself by automatically determining when to charge or discharge based on real-time cost analysis. The controller evaluates the cost of using each energy source (power source, generator, or energy storage device) and makes autonomous decisions about energy flow without requiring complex manual control systems, thereby reducing overall system complexity while maintaining energy recovery functionality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system dynamically changes operational parameters by evaluating cost associated with each energy source based on varying vehicle conditions (acceleration commands, current energy storage state, power source availability). This cost-based parameter adjustment allows the system to optimize energy usage in real-time, improving emissions reduction while managing system complexity through adaptive control rather than fixed complex architecture.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If multiple energy sources (power source, generator, energy storage device) are used to achieve commanded acceleration, then efficiency is improved, but the control complexity and decision-making process increase

Engineering Contradiction:
Improveoverall efficiencyVSAvoidcontrol complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The controller implements a feedback mechanism that continuously monitors the cost associated with each energy source and adjusts energy distribution accordingly. By evaluating the cost of using the power source, generator, or energy storage device for each acceleration command and implementing control decisions based on this feedback, the system achieves optimal efficiency without requiring overly complex control architecture. The feedback loop enables adaptive optimization while maintaining manageable control complexity.

Inventive Principle:
Principle #23Feedback

3Object-generated harmful factors

If the controller optimizes energy usage by determining cost associated with each energy source, then emissions are reduced and efficiency is improved, but the computational requirements and control system complexity increase

Engineering Contradiction:
Improveundesirable emissionsVSAvoidcontrol system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The control system performs self-service by autonomously evaluating the cost of each energy source and making independent decisions about energy allocation. The controller determines the cost associated with using the power source, generator, or energy storage device based on current vehicle conditions and acceleration commands, then automatically selects the optimal energy source without requiring external intervention or overly complex decision-making frameworks. This self-service approach reduces emissions while keeping the control system relatively simple.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves the efficiency and reduces undesirable emissions by optimizing energy usage in hybrid vehicles, enhancing their overall performance.

Implementation Method 1

a generator operably coupled to at least one of the power source and the propulsion member

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an energy storage device... Energy previously lost during deceleration, primarily in the form of heat, may be stored in batteries, capacitors, and/or flywheels

Methodology Applied
Scientific EffectEnergy storage: Accumulator (energy)

Implementation Method 3

the energy may be used to provide electric power to one or more electric motors to assist with propelling the vehicle

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS8615336B1System and method for controlling power in a hybrid vehicle using cost analysis
Publication Date: 2013.12.24 ROCKWELL COLLINS CONTROL TECHNOLOGIES INC
  • US8615336B1 patent drawing
  • US8615336B1 patent drawing
  • US8615336B1 patent drawing

AI summary

A system for controlling power of a hybrid vehicle may include a controller configured to receive a signal indicative of a commanded acceleration for the hybrid vehicle and determine a potential for each of a power source, a generator, and an energy storage device to supply energy to achieve the commanded acceleration. The controller may be further configured to determine a cost associated with using each of the power source, the generator, and the energy storage device to achieve the commanded acceleration, and determine a combination of the power source, the generator, and the energy storage device that achieves the commanded acceleration at a lowest total cost. The controller may also be configured to provide a signal to at least one of the power source, the generator, and the energy storage device to achieve the commanded acceleration based on the determined combination.