Hybrid Parallel Power Supply Current Ratio for Cost-EMI Balance

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Solution Overview

Problem

There is a lack of comprehensive research on the optimal current ratio for hybrid parallel inverters, which affects device costs, junction temperatures, and electromagnetic interference (EMI) noise, and existing solutions fail to meet the requirements for cost-effectiveness and high performance in hybrid parallel integrated power supplies.

Innovation Solution

An optimal current selection method is developed by analyzing various combinations of Si IGBT and SiC MOSFET devices with different current ratios, considering cost, junction temperature, efficiency, and EMI noise, and selecting an optimal ratio that balances these factors to improve the hybrid parallel integrated power supply's performance and cost-effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If Si IGBT devices are used with higher current ratio, then device cost is reduced, but junction temperature increases and efficiency decreases

Engineering Contradiction:
Improvedevice costVSAvoidjunction temperature
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent applies parameter changes by systematically varying the current ratio parameter (γ) between Si IGBT and SiC MOSFET devices to optimize system performance. By changing this key parameter, the patent identifies the optimal balance point where junction temperature and efficiency are maximized while considering device cost, thereby resolving the contradiction between cost reduction and temperature control.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If Si IGBT devices are used with higher current ratio, then device cost is reduced, but efficiency decreases

Engineering Contradiction:
Improvedevice costVSAvoidefficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent uses parameter changes by adjusting the current ratio (γ) to find the optimal operating point that balances device cost with system efficiency. Through systematic parameter variation and analysis, the patent determines the specific current ratio that minimizes energy loss while considering cost constraints, resolving the contradiction between cost and efficiency.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If SiC MOSFET devices are used with lower current ratio, then junction temperature is reduced, but device cost increases

Engineering Contradiction:
Improvejunction temperatureVSAvoiddevice cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by varying the current ratio to optimize the trade-off between junction temperature and device cost. By systematically analyzing different current ratio values, the patent identifies the point where temperature is sufficiently controlled without incurring excessive device costs, thereby resolving this contradiction.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If current ratio is optimized for cost, then EMI noise increases

Engineering Contradiction:
Improvedevice costVSAvoidEMI noise
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent uses parameter changes by adjusting the current ratio to simultaneously consider device cost and EMI noise characteristics. Through comprehensive analysis of how current ratio affects both cost and electromagnetic interference, the patent identifies an optimal value that balances economic considerations with electromagnetic compatibility requirements.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250004518A1Optimal current selection method for hybrid parallel integrated power supply
Publication Date: 2025.01.02 WENZHOU UNIV
  • US20250004518A1 patent drawing
  • US20250004518A1 patent drawing
  • US20250004518A1 patent drawing

AI summary

The present disclosure provides an optimal current selection method for a hybrid parallel integrated power supply, including the following steps: selecting multiple power device combinations with different current ratios, the combinations being formed by silicon insulated-gate bipolar transistor (Si IGBT) and silicon carbide metal-oxide-semiconductor field-effect transistor (SiC MOSFET) devices; comparing cost and junction temperatures on the Si IGBT devices and the SiC MOSFET devices under the different current ratios; comparing efficiency of a hybrid parallel integrated power supply with the different current ratios under different SiC MOSFET switching frequencies; comparing electromagnetic interference (EMI) noise of the hybrid parallel integrated power supply; selecting an optimal current ratio for the hybrid parallel integrated power supply.