Hybrid Supercapacitor-Battery Switching for Vehicle Power Draw

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Solution Overview

Problem

Existing energy management systems in vehicles struggle to optimize power draw from both electrochemical batteries and supercapacitors, leading to limited driving range and inefficient energy usage.

Innovation Solution

A system comprising a plurality of energy storage units including a supercapacitor and an electrochemical battery, managed by an energy controller that tracks historical power draw and switches between configurations to draw power from either the battery or the supercapacitor based on identified power needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If power is drawn from electrochemical battery, then energy storage capacity is sufficient, but power delivery speed is limited

Engineering Contradiction:
Improveenergy storage capacityVSAvoidpower delivery speed
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The energy storage system is segmented into two distinct components: an electrochemical battery for energy storage and a supercapacitor for power delivery. Each component is optimized for its specific function, with the battery providing sufficient energy capacity and the supercapacitor enabling fast power delivery when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines the electrochemical battery and supercapacitor into a hybrid energy storage system. The controller manages both components working together, allowing the system to leverage the energy capacity of the battery while utilizing the supercapacitor's ability to deliver power quickly during high-demand situations.

Inventive Principle:
Principle #5Merging (Combining)

2Speed

If supercapacitor is used for power delivery, then power delivery speed is fast, but energy storage capacity is limited

Engineering Contradiction:
Improvepower delivery speedVSAvoidenergy storage capacity
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The system segments the power delivery function between two components: the supercapacitor handles high-speed power delivery for transient demands, while the electrochemical battery provides sustained energy supply for longer-duration requirements, ensuring both speed and capacity needs are met.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By merging the supercapacitor and electrochemical battery into a coordinated hybrid system, the patent enables the supercapacitor to deliver fast power when needed while the battery supplements energy supply during extended operation, combining the advantages of both technologies.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If single energy storage unit is used, then system complexity is low, but energy efficiency is limited

Engineering Contradiction:
Improvesystem complexityVSAvoidenergy efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The system dynamically switches between using the electrochemical battery alone, the supercapacitor alone, or both together based on real-time power demands and state of charge levels. This dynamic adaptation optimizes energy efficiency by selecting the most appropriate energy source for each operating condition while managing system complexity through a coordinated control strategy.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances energy efficiency and extends the driving range by dynamically switching between the battery and supercapacitor configurations, leveraging the strengths of both energy storage types.

Implementation Method 1

A supercapacitor is a type of capacitor that can be used as an energy storage unit

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

an electrochemical battery

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS12224611B2Supercapacitor to electrochemical hybrid system
Publication Date: 2025.02.11 SUSTAINABLE ENERGY TECHNOLOGIES INC
  • US12224611B2 patent drawing
  • US12224611B2 patent drawing
  • US12224611B2 patent drawing

AI summary

Disclosed herein are systems and methods for energy management. A system, such as a vehicle, includes a plurality of energy storage units that include a supercapacitor and an electrochemical battery. The system includes an energy controller that tracks historical power draw from the plurality of energy storage units over time in power tracking data, and that identifies a power draw based on the power tracking data. The energy controller switches between a first configuration and a second configuration based on the identified power draw. The first configuration is configured for drawing power from the electrochemical battery and disconnecting from the supercapacitor, while wherein the second configuration is configured for drawing power from the supercapacitor and disconnecting from the electrochemical battery.