Hybrid Power-Optical Cabling for Long-Reach Fault Management

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Solution Overview

Problem

Existing technologies face challenges in efficiently transmitting both data and power over long distances, particularly with copper cables reaching limitations in data rates and distance, while optical fibers excel in data transmission but not in power delivery.

Innovation Solution

The implementation of a hybrid cable system combining optical fibers and conductive wires, along with fault-managed power systems, enables efficient transmission of both data and power. This system uses optical fibers for control and monitoring signals, providing low attenuation, EMI immunity, and zero crosstalk, while conductive wires facilitate power transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If copper cables are used for power and data transmission, then power delivery is reliable, but transmission distance is limited to 100m and data rates beyond 10G are difficult to achieve

Engineering Contradiction:
Improvedata rateVSAvoidtransmission distance
Core Design Contradiction:
SpeedVSLength of stationary object

Solution Approach 1:

The system segments the transmission functions by using optical fiber for data transmission and copper conductors for power delivery, allowing each medium to operate in its optimal performance range without mutual interference

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines optical fiber and copper conductors into a single hybrid cable assembly, merging the advantages of both media while maintaining their functional independence for data and power transmission respectively

Inventive Principle:
Principle #5Merging (Combining)

2Speed

If optical fiber is used for data transmission, then bandwidth and transmission distance are significantly improved, but power transmission capability is lost

Engineering Contradiction:
Improvedata rateVSAvoidpower transmission capability
Core Design Contradiction:
SpeedVSPower

Solution Approach 1:

The transmission functions are segmented across different media: optical fiber handles high-speed data transmission while integrated copper conductors handle power delivery, allowing each to excel at its designated function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hybrid cable assembly serves multiple functions simultaneously - it provides both optical data transmission and electrical power delivery through its integrated structure, making a single cable solution capable of handling both data and power needs

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If higher voltage is used for power transmission over optical fiber, then power efficiency improves, but fault detection and safety management become more challenging

Engineering Contradiction:
Improvepower transmission efficiencyVSAvoidfault detection capability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system implements continuous feedback mechanisms through monitoring circuits that track electrical parameters such as voltage, current, and temperature, enabling real-time fault detection and safety management during high-voltage power transmission

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces traditional mechanical fault detection methods with optical-based monitoring systems that use light to sense electrical parameters, providing more accurate and safer fault detection capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid cable system enhances signal integrity and reach for control and monitoring signals, while enabling efficient and safe power transmission over smaller-diameter cables, thus overcoming the limitations of traditional copper and optical fiber systems.

Implementation Method 1

the control and monitoring signals required by the fault-managed power system use the same transceivers and optical fiber network of the hybrid connectivity that is used for traditional data communication

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Implementation Method 2

conductive wires to improve the reach and signal integrity of the controlling and monitoring signals to facilitate the deployment of point-to-point or multidrop topology

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP4554028A1Fault managed power over optical network channels
Publication Date: 2025.05.14 PANDUIT CORP
  • EP4554028A1 patent drawingFigure 1
  • EP4554028A1 patent drawingFigure 2
  • EP4554028A1 patent drawingFigure 3

AI summary

A solution is disclosed for providing fault-managed power systems using hybrid connectivity that includes both conductive and optical elements. The fault-managed power systems are able to provide safe and efficient power delivery utilizing optical fiber links to improve signal integrity, security, and reach of the system.