Hybrid Power Supply Controller for Vehicle Detection Systems

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Solution Overview

Problem

Existing vehicle-mounted mobile detection systems face inefficiencies with high-power generators that are heavy, wasteful, noisy, and vibrational, which affect imaging quality and operator experience due to peak power requirements exceeding average power needs and inefficient operation.

Innovation Solution

A power supply system comprising a low-power generator and a lithium battery pack, controlled by a power supply controller that adjusts generator operation based on power consumption and workload states to optimize energy use, reduce noise, and minimize vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a high-power generator is used to meet peak power demand, then the power supply capability is sufficient, but the weight increases significantly

Engineering Contradiction:
Improvepower supply capabilityVSAvoidgenerator weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent applies dynamic power supply by switching between generator and battery based on real-time power demand. The controller adjusts the power supply configuration dynamically: using generator during high-power scanning operations and battery during low-power standby periods, thereby avoiding the need for a continuously running high-power generator and reducing overall system weight requirements

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent combines generator and battery into a hybrid power supply system. The generator and battery work cooperatively under controller management, with the battery serving as a buffer that supplements the generator output during peak demand and stores excess energy during low-demand periods, achieving both sufficient power capability and reduced weight

Inventive Principle:
Principle #5Merging (Combining)

2Power

If a high-power generator is used to meet peak power demand, then the power supply capability is sufficient, but energy waste increases due to low utilization rate

Engineering Contradiction:
Improvepower supply capabilityVSAvoidenergy waste
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent implements periodic switching between power supply modes. The controller periodically assesses power demand and switches between generator-driven mode during scanning operations and battery-driven mode during standby periods. This periodic action ensures the generator operates only when necessary, eliminating continuous operation waste while maintaining power supply capability

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent ensures continuous useful action through the battery buffer. During generator operation, the battery charges simultaneously, storing energy for future use. During battery operation, it maintains power supply without generator intervention. This continuous coordination eliminates idle generator operation and ensures energy is always productively utilized

Inventive Principle:
Principle #20Continuity of useful action

3Power

If a high-power generator is used to meet peak power demand, then the power supply capability is sufficient, but vibrations increase affecting imaging quality

Engineering Contradiction:
Improvepower supply capabilityVSAvoidvibration
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful vibration source by separating high-power generation from the mobile detection system. The battery takes over during standby periods when no power is needed, eliminating generator vibrations entirely during these periods. The generator operates only during brief scanning moments when vibrations have minimal impact on imaging quality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent dynamically controls generator operation to minimize vibration impact. The controller activates the generator only during actual scanning operations when the system is in motion, rather than keeping it running continuously. This dynamic switching reduces cumulative vibration exposure and protects imaging quality during critical stationary periods

Inventive Principle:
Principle #15Dynamics

4Power

If a high-power generator is used to meet peak power demand, then the power supply capability is sufficient, but noise increases affecting operator experience

Engineering Contradiction:
Improvepower supply capabilityVSAvoidnoise
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent removes the noise source from the operational environment by using the battery during standby periods when the system is stationary. The generator, which produces loud noise during operation, is activated only during brief scanning moments when operators are not in immediate proximity, effectively extracting noise from the operator experience

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent implements periodic generator operation synchronized with scanning cycles. The generator runs only during active scanning when noise impact is minimized, and remains off during extended standby periods when operators work in quiet conditions. This periodic action pattern separates power generation noise from operator working hours

Inventive Principle:
Principle #19Periodic action

Data Source

PatentEP3282537B1In-vehicle detection system and power supply system and power supply controller
Publication Date: 2022.09.07 NUCTECH CO LTD
  • EP3282537B1 patent drawingFigure 1~2A
  • EP3282537B1 patent drawingFigure 2B~3A
  • EP3282537B1 patent drawingFigure 3B~4

AI summary

The present disclosure discloses an in-vehicle detection system and power supply system and power supply controller, which relates to the power supply control field. The power supply system comprises a low-power generator; a battery pack for supplying power to the in-vehicle detection system; a charger electrically connected to the low-power generator and the battery pack, respectively; and a power supply controller electrically connected to the battery pack and the low-power generator, respectively. The present disclosure uses a low-power generator and a battery pack to substitute a high-power generator, which can reduce the requirement on a peak power of the generator by the in-vehicle detection system, and improve the efficiency of the power supply. In addition, since a low-power generator and a lithium battery pack are used to substitute the high-power generator, it is favorable to the lightweight design of the in-vehicle detection system, and meanwhile reduces noises and vibration, and is favorable to improving the user experience and performance metrics.