Hybrid Powertrain With Constant-Speed Generator Switching

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Solution Overview

Problem

Existing hybrid electric vehicles require two sets of transmission systems, leading to high production costs and complex speed-switching mechanisms, which are inefficient at low speeds and contribute to fuel consumption and environmental pollution.

Innovation Solution

A hybrid power system combining a rechargeable battery and an engine generator, which automatically switches between the battery and engine generator to supply electrical energy to a motor at different speeds, eliminating the need for dual transmission systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If existing hybrid electric vehicles use two sets of transmission systems to enable automatic switching between motor and internal combustion engine, then operating efficiency at different speeds is improved, but production cost and device complexity increase

Engineering Contradiction:
Improveoperating efficiencyVSAvoidtransmission system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the transmission system into a single integrated structure that handles both motor and internal combustion engine power delivery. Instead of maintaining separate transmission systems for each power source, the invention creates one unified transmission system that can accommodate both engines, thereby reducing device complexity while preserving the ability to switch between power sources for optimal operating efficiency.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If existing hybrid electric vehicles use two sets of transmission systems with automatic switching mechanisms, then power delivery at high and low speeds is optimized, but manufacturing cost increases

Engineering Contradiction:
Improvepower delivery optimizationVSAvoidproduction cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent combines the transmission systems into a single integrated unit that serves both the motor and internal combustion engine. This merging eliminates the need for duplicate transmission components, thereby reducing manufacturing costs while maintaining the optimized power delivery capability across different speed ranges through intelligent power source selection.

Inventive Principle:
Principle #5Merging (Combining)

3Power

If internal combustion engine operates at low speeds, then vehicle can provide power, but fuel consumption and pollutant emissions increase

Engineering Contradiction:
Improvepower provisionVSAvoidfuel consumption and emissions
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent employs parameter changes by dynamically selecting which power source (motor or internal combustion engine) operates based on speed conditions. At low speeds, the system switches to motor power delivery, avoiding the high fuel consumption and emissions associated with internal combustion engine operation in this regime. The control system monitors operating parameters and adjusts power source selection to minimize harmful emissions while maintaining adequate power provision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances operating efficiency by automatically adjusting power sources based on speed, reducing fuel consumption, and lowering pollutant emissions, while offering flexible engine generator mounting and improved fuel efficiency.

Implementation Method 1

The engine generator is adapted to rotate at a constant speed to generate a first power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The energy storage module is coupled to the electrical energy distributor. The engine generator is adapted to rotate at a constant speed to generate a first power, and the electrical energy distributor provides the first power to the motor and energy storage module

Methodology Applied
Scientific EffectElectrochemical energy storage: Battery (electricity)

Data Source

PatentEP4497619A1Hybrid power system
Publication Date: 2025.01.29 APH EPOWER CO LTD
  • EP4497619A1 patent drawingFigure 1A
  • EP4497619A1 patent drawingFigure 1B
  • EP4497619A1 patent drawingFigure 1C

AI summary

A hybrid power system (100) including a transmission module (110), a motor, an engine generator (140), an energy storage module (150), and an electrical energy distributor (130) is disclosed. The motor is connected to the transmission module (110). The electrical energy distributor (130) is coupled to the motor. The engine generator (140) is coupled to the electrical energy distributor (130). The engine generator (140) is adapted to rotate at a constant speed to generate a first power (P1), and the first power (P1) is transmitted to the motor and the energy storage module (150) by the electrical energy distributor (130).