Hybrid Powertrain Layout With Independent Power Distribution Shaft

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Solution Overview

Problem

The contradiction between transmission efficiency and spatial arrangement is a significant challenge in hybrid electric vehicles, as existing designs often require complex spatial arrangements and inefficient transmission paths, leading to increased costs, weight, and reduced performance.

Innovation Solution

A hybrid power-driven system with a power distribution shaft independently disposed from the transmission mechanism and motor, allowing direct transmission to the input shaft or main reducer, minimizing overlapping transmission paths and enabling efficient power distribution between the motor and engine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the motor and transmission mechanism are integrated with overlapping transmission paths, then spatial arrangement is improved, but transmission efficiency deteriorates due to longer power transmission paths

Engineering Contradiction:
Improvespatial arrangementVSAvoidtransmission efficiency
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The power distribution mechanism is segmented into independent components: power distribution shaft, mode selection apparatus, first transmission apparatus, and second transmission apparatus. This segmentation allows separate transmission paths for motor power, avoiding overlap with the transmission mechanism path and reducing energy loss.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The power distribution shaft acts as an intermediary component that receives power from the motor and distributes it to either the input shaft or main reducer through separate transmission apparatus. This intermediary structure enables independent transmission paths without requiring integration with the transmission mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If an independent power distribution shaft is added, then transmission efficiency is improved through minimized paths, but device complexity increases

Engineering Contradiction:
Improvetransmission efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The power distribution shaft serves multiple functions: it receives motor power, distributes power to different components (input shaft or main reducer), and enables mode switching. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mode selection apparatus merges the switching function with the power distribution structure. The clutch apparatus and synchronizers are integrated into the power distribution mechanism, allowing mode switching and power distribution to be achieved through a unified structure rather than separate systems.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If complex transmission paths are used to connect motor and transmission, then spatial arrangement is achieved, but system weight and cost increase

Engineering Contradiction:
Improvespatial arrangementVSAvoidsystem weight
Core Design Contradiction:
Area of stationary objectVSWeight of moving object

Solution Approach 1:

The motor transmission path is extracted from the conventional transmission mechanism path. By taking out the motor power transmission route and creating a separate path through the power distribution shaft, the design avoids the need for complex integrated arrangements that would increase weight.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The power distribution mechanism utilizes radial space independently from the transmission mechanism's axial space. The power distribution shaft and its associated gears are arranged in a different spatial dimension, allowing compact packaging without increasing the overall system footprint or weight.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP4442481B1Hybrid power-driven system and vehicle
Publication Date: 2025.10.01 BYD CO LTD
  • EP4442481B1 patent drawingFigure 1
  • EP4442481B1 patent drawingFigure 2
  • EP4442481B1 patent drawingFigure 3

AI summary

A hybrid power-driven system and a vehicle are provided. The hybrid power-driven system includes an engine, a transmission, and a motor power apparatus. The transmission includes a transmission mechanism and a main reducer. The motor power apparatus includes a motor and a power distribution mechanism. The power distribution mechanism includes a power distribution shaft, a mode selection apparatus, a first transmission apparatus, and a second transmission apparatus. The power distribution shaft is disposed independently from the transmission mechanism, and the power distribution shaft is disposed independently from the motor. A motor driven gear configured to receive power of the motor is disposed on the power distribution shaft.