Hybrid Scanning Radar Assembly for Compact Ku-Band Beam Steering

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Solution Overview

Problem

Existing radar systems face challenges in achieving compact, high-efficiency designs, particularly at higher frequency bands like Ku-band, due to increased heat density and spatial constraints, which affect angular accuracy and cost.

Innovation Solution

The radar assembly incorporates a hybrid scanning architecture with separate transmit and receive antennas, utilizing active and passive beam-steering circuits, and passive cooling to manage heat dissipation, allowing for efficient beam-steering in two dimensions while reducing complexity and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If higher frequency bands (Ku-band) are used to improve target detection performance, then detection capability is improved, but heat density increases and spatial constraints worsen

Engineering Contradiction:
Improvetarget detection performanceVSAvoidheat density
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The radar assembly is divided into separate transmit and receive antenna sub-assemblies, each with dedicated beam-steering circuits. This segmentation allows independent optimization of each subsystem's thermal management and spatial arrangement, reducing overall heat density in any single location while maintaining high-frequency operation for improved target detection

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs two-dimensional beam-steering capability (azimuth and elevation) through orthogonal phase-shifting mechanisms. This dimensional approach allows the radar to achieve superior target detection performance by scanning three-dimensional space without increasing the physical footprint, thereby addressing spatial constraints while operating at higher frequencies

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If compact design is implemented to reduce spatial constraints, then device size is reduced, but angular accuracy deteriorates

Engineering Contradiction:
Improveradar assembly sizeVSAvoidangular accuracy
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical beam-steering mechanisms with electronic phase-shifting circuits (both active and passive). This substitution eliminates the need for large mechanical structures, enabling a compact radar assembly design while maintaining precise angular control through electronic phase manipulation, thus preserving angular accuracy in a small form factor

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention utilizes phase-shifting parameters to control beam direction in both azimuth and elevation. By changing phase parameters electronically rather than mechanically, the system achieves high angular accuracy within a compact volume, as phase shifts can be precisely controlled without physical movement

Inventive Principle:
Principle #35Parameter changes

3Productivity

If active beam-steering circuits are used to improve scanning capability, then beam-steering performance is improved, but heat generation and device complexity increase

Engineering Contradiction:
Improvescanning capabilityVSAvoidcircuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines active and passive beam-steering circuits in a hybrid architecture. The active circuits provide primary beam-steering control while passive circuits assist in signal routing and phase adjustment. This merging allows the system to achieve comprehensive scanning capability while distributing complexity across different functional blocks, managing overall system complexity

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If passive cooling is implemented to reduce heat dissipation requirements, then device complexity is reduced, but thermal management capability worsens

Engineering Contradiction:
Improvecooling system complexityVSAvoidheat dissipation capability
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent extracts the active cooling subsystem from the radar assembly, relying solely on passive cooling mechanisms. By removing active cooling components (pumps, fans, control systems), the design reduces device complexity while using natural convection and radiation for heat dissipation. This is made possible by the segmented architecture that distributes heat sources and improves natural thermal management

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables maximized target detection and tracking performance while maintaining reasonable cost, by optimizing scanning methods, cooling strategies, and digital processing architecture, thus overcoming the spatial and thermal challenges at higher frequencies.

Implementation Method 1

the first means or the second means may be a phase-shifted means of control, which may correspond to active beam-steering (e.g., using integrated circuitry, such as phase shifters or transmit/receive modules)

Methodology Applied
Scientific EffectPhase shifting: Phase Modulation

Implementation Method 2

passive cooling to manage heat dissipation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12345796B2Compact, high-efficiency radar assembly
Publication Date: 2025.07.01 ANDURIL IND INC
  • US12345796B2 patent drawing
  • US12345796B2 patent drawing
  • US12345796B2 patent drawing

AI summary

Provided is an array antenna divided into a plurality of sub-arrays disposed along a first dimension, wherein each sub-array comprises: a plurality of frequency scannable elements disposed along the first dimension and a plurality of phase shifters or transmit/receive (T/R) modules disposed along a second spatial dimension, each phase shifter or T/R module connected to a plurality of frequency scannable elements disposed along the first spatial dimension; and one or more processors being configured to generate a recurring radar waveform having a transmit portion, the transmit portion having multiple successive pulses at different frequencies to generate transmit beams by the array antenna at different angles in the first dimension; control at least one of the plurality of phase shifters or T/R modules along the second dimension to cause the transmit beams to be generated by the array antenna at different angles in the second dimension; and process return signals received by the plurality of sub-arrays to estimate a target location.