Hybrid Radical Energy Storage Device with Solid-State Electrolyte

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Solution Overview

Problem

Current organic radical batteries (ORBs) have a significantly lower charge storage capacity and specific energy compared to conventional Li-ion batteries, limiting their viability for widespread adoption in renewable energy storage and transportation applications.

Innovation Solution

A hybrid solid-state electrochemical device is developed, featuring a pre-lithiated nanostructured anode, a stable polymeric organic radical-based cathode, and a high-performance solid-state polymer electrolyte, which enhances energy storage capacity and stability, enabling flexible, safe, and efficient energy storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If organic radical polymer materials are used as cathode active material, then safety and stability are improved (non-flammable, stable), but charge storage capacity and specific energy are significantly reduced (110-130 mAh/g vs 150-170 mAh/g)

Engineering Contradiction:
Improvesafety and stabilityVSAvoidcharge storage capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent employs composite materials by combining organic radical polymer cathode materials with specific electrolyte compositions and nanostructured anodes. The solid polymer electrolyte contains lithium salt dispersed in the polymer matrix, creating a composite structure that enhances both safety and capacity. The nanostructured anode materials (such as silicon-nanowire arrays or lithium iron phosphate nanocrystals) further contribute to the composite architecture, enabling higher lithium insertion/extraction capacity while maintaining the inherent safety advantages of organic radical systems.

Inventive Principle:
Principle #40Composite materials

2Speed

If radical polymer electrodes with densely populated unpaired electrons are used, then electron-transfer processes are accelerated (fast kinetics), but capacity is limited by the density of radical groups

Engineering Contradiction:
Improveelectron-transfer rateVSAvoidcapacity
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent applies local quality by creating regions of high radical density within the polymer structure while maintaining overall structural integrity. The nitroxide radical groups are strategically positioned in the polymer chains, creating localized zones of high electron-transfer activity. This localized concentration of reactive sites enhances kinetics without requiring uniform distribution throughout the entire electrode, thereby improving capacity while maintaining fast electron transfer rates.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If conventional inorganic cathode materials are used, then charge storage capacity is high (150-170 mAh/g), but safety is compromised (flammable, less stable)

Engineering Contradiction:
Improvecharge storage capacityVSAvoidsafety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the fundamental parameters of the battery system by transitioning from inorganic to organic materials. The organic radical polymer cathode operates at lower voltages compared to conventional inorganic cathodes, which inherently improves safety. The solid polymer electrolyte eliminates the use of flammable liquid electrolytes, removing a major safety hazard. These parameter changes—material composition, operating voltage, and electrolyte state—collectively achieve both high capacity and enhanced safety.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If solid-state polymer electrolyte is used, then safety and stability are improved (reduced flammability, minimal temperature effects), but ionic conductivity may be reduced compared to liquid electrolytes

Engineering Contradiction:
Improvesafety and stabilityVSAvoidionic conductivity
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The solid polymer electrolyte is formulated as a composite material containing lithium salt dispersed within the polymer matrix. This composite structure provides pathways for ionic conduction through the lithium salt regions while the polymer matrix maintains structural integrity and safety. The nanostructured anode interface further enhances ionic conductivity by providing large surface area contact points that facilitate efficient ion transfer, compensating for the inherently lower conductivity of solid polymers compared to liquids.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves a projected 560-800 Whr/kg and 600-700 Wh/liter energy density with minimal temperature effects and reduced flammability, maintaining 90% performance after 1000 cycles, making it suitable for plug-in hybrid-electric vehicles and baseload storage.

Implementation Method 1

an anode composed of a pre-lithiated nanostructured material

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

a cathode composed of a stable polymeric organic radical-based material

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 3

an electrolyte composed of a high performance solid-state polymer

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS8940444B2Hybrid radical energy storage device and method of making
Publication Date: 2015.01.27 ALLIANCE FOR ENERGY INNOVATION LLC
  • US8940444B2 patent drawing
  • US8940444B2 patent drawing
  • US8940444B2 patent drawing

AI summary

Hybrid radical energy storage devices, such as batteries or electrochemical devices, and methods of use and making are disclosed. Also described herein are electrodes and electrolytes useful in energy storage devices, for example, radical polymer cathode materials and electrolytes for use in organic radical batteries.