Hybrid Radiolucent Surgical Tube for Direct X-Ray Tool Visualization

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Solution Overview

Problem

Metal surgical tubes used in orthopedic procedures obstruct x-ray visualization of instruments passed through them, necessitating reliance on indirect methods for determining tool position, which is inefficient and potentially harmful due to excessive radiation exposure.

Innovation Solution

Development of a radiolucent surgical apparatus and method using a tube made of a material that allows x-ray visualization of instruments passing through it, featuring removable anchoring tips and quick-change retaining mechanisms for secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If metal surgical tubes are used for durability, then the tube strength is improved, but the x-ray visualization of instruments passing through the tube deteriorates

Engineering Contradiction:
Improvetube strengthVSAvoidx-ray shielding
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The surgical tube is constructed from composite materials including a radiolucent polymer matrix reinforced with radiopaque markers or coatings. This allows the tube to maintain structural strength while enabling x-ray visualization of instruments passing through it, as the radiopaque elements provide contrast without completely blocking the x-ray beam.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The tube incorporates radiopaque markers, coatings, or reinforced sections only at specific locations where structural support is needed, while the majority of the tube wall remains radiolucent. This localized application of radiopaque material maintains overall tube strength while minimizing interference with x-ray imaging of surgical instruments.

Inventive Principle:
Principle #3Local quality

2Reliability

If metal tubes are used for surgical procedures, then the durability is improved, but the ability to visualize surgical tools during x-ray imaging deteriorates

Engineering Contradiction:
ImprovedurabilityVSAvoidtool position visualization
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The tube combines radiolucent polymer materials with strategically placed radiopaque components, creating a composite structure that maintains durability while allowing x-ray penetration. This enables continuous visualization of surgical tool positions and depths without compromising tube reliability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The radiopaque markers and coatings on the tube serve as intermediaries that provide reference points for visualizing instrument positions. These markers allow surgeons to track tool locations on x-ray images without the tube itself blocking the view, effectively mediating between the need for durable tubing and clear imaging.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If radiopaque materials are used for the tube, then the structural integrity is improved, but the radiation exposure during imaging increases

Engineering Contradiction:
Improvestructural integrityVSAvoidradiation exposure
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The tube uses a composite construction with radiolucent polymer as the base material and minimal radiopaque additives or markers. This reduces the overall radiation attenuation compared to solid metal tubes, lowering radiation exposure to the patient and surgical team while maintaining sufficient structural integrity through the composite design.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Radiopaque materials are applied only in localized areas where structural reinforcement is specifically needed, rather than throughout the entire tube. This minimizes the total amount of radiation-blocking material, reducing overall radiation exposure while providing structural support only where required.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables clear x-ray imaging of surgical tools and implants during procedures, reducing the need for harmful radiation exposure and improving surgical precision by allowing direct visualization.

Implementation Method 1

The tube is made of a material that is radiolucent and permits x-ray visualization of objects that are passed through the tube

Methodology Applied
Scientific EffectX-ray penetration: X-Ray

Data Source

PatentUS12426925B2Hybrid radiolucent surgical operating tube
Publication Date: 2025.09.30 AURORA SPINE
  • US12426925B2 patent drawing
  • US12426925B2 patent drawing
  • US12426925B2 patent drawing

AI summary

An apparatus for sacroiliac fusion surgery is provided. The apparatus includes a tube that allows x-ray visualization of objects passing through the tube, the tube having a proximal end with an opening and a distal end with an opening. The tube further has one or more mounts on its distal end for attaching removable anchoring tips thereto. The apparatus further has one or more removable anchoring tips attached to the distal end of the tube with the one or more mounts. The tube is made of a material that is radiolucent and permits x-ray visualization of objects that are passed through the tube.