Hybrid Rectifier Circuit Reduces Switching Losses

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Solution Overview

Problem

Existing rectifiers, both diode and active, face issues with current distortion and efficiency, particularly at partial loads, with active rectifiers being costly and inefficient due to high switching losses.

Innovation Solution

A hybrid rectifier circuit that combines diodes and transistors, using a controller to minimize transistor switching, allowing diodes to handle high current portions and transistors to assist during low current periods, thereby reducing losses and improving efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If active rectifiers use transistors to control current flow, then current distortion is reduced, but cost increases due to expensive high-current transistors

Engineering Contradiction:
Improvecurrent distortionVSAvoidcost
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines diodes and transistors in a hybrid configuration where diodes handle high-current conduction and transistors provide controlled switching. This merging allows the system to achieve low current distortion through transistor control while using cost-effective diodes for the bulk current handling, resolving the contradiction between performance and cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The rectifier circuit is segmented into distinct functional portions: diode-based high-current paths and transistor-based controlled paths. By dividing the current handling responsibilities, the system uses expensive transistors only when necessary for control, while diodes handle the majority of current flow, thereby reducing overall cost while maintaining distortion performance.

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If active rectifiers continuously switch transistors to maintain current control, then current distortion is reduced, but efficiency decreases due to switching losses at partial loads

Engineering Contradiction:
Improvecurrent distortionVSAvoidswitching losses
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The hybrid rectifier employs periodic switching of transistors only during specific portions of the AC cycle when current levels require active control. During high-current periods, diodes conduct without switching losses. This periodic engagement of transistors maintains current distortion performance while minimizing switching losses, particularly at partial loads.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

Instead of continuously switching transistors throughout the entire operating range, the system applies partial action by engaging transistors only when current levels fall within a specific control range. At high currents, diodes handle conduction without switching losses, and at very low currents, the system can enter idle states, thereby reducing overall switching losses while maintaining adequate distortion performance.

Inventive Principle:
Principle #16Partial or excessive action

3Device complexity

If diode rectifiers are used for simple current conversion, then cost is reduced, but current distortion increases significantly

Engineering Contradiction:
ImprovecostVSAvoidcurrent distortion
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent merges diode rectification with active transistor control in a hybrid architecture. The diodes provide simple, cost-effective current conversion while transistors are integrated to actively control current waveforms and reduce distortion. This combination achieves distortion performance接近 active rectifiers at lower cost than full active rectifier implementations.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10079554B2Hybrid rectifier circuit for rectifying a line current
Publication Date: 2018.09.18 IMALOG INC
  • US10079554B2 patent drawing
  • US10079554B2 patent drawing
  • US10079554B2 patent drawing

AI summary

A hybrid rectifier is provided including a top diode for conducting current during a positive current portion of a line current, a top transistor connected in parallel to the top diode, a bottom diode for conducting current during a negative current portion of the line current, and a bottom transistor connected in parallel to the bottom diode. A hybrid-rectifier controller is connected to the top transistor and the bottom transistor for implementing a transistor control strategy such that, during the positive current portion of the line current, the top diode conducts current and the bottom transistor conducts current only when the line current is below a sinusoidal reference current. Similarly, during the negative current portion of the line current, the bottom diode conducts current and the top transistor conducts current only when the line current is above the sinusoidal reference current.