Hybrid Vehicle Regenerative Control for Heating Stability

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Solution Overview

Problem

Hybrid vehicles face challenges in simultaneously maintaining regenerative braking performance and heating performance due to fluctuations in regenerative electric power generation, which can lead to unstable air conditioning performance and inadequate heating when the engine is not operating.

Innovation Solution

A regenerative control device that includes a determiner to assess the operation of a heating device and battery charging status, and a controller to perform parallel firing and motoring controls, setting target torques to manage engine and motor operations during regenerative power generation, ensuring compatible regenerative braking and heating performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If regenerative electric power is consumed by an air conditioning system, then it is possible to secure a braking force without overheating the battery, but fluctuation in air conditioning capacity increases and heating performance becomes insufficient

Engineering Contradiction:
Improvebraking force stabilityVSAvoidair conditioning performance stability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces a control device as an intermediary that coordinates between the regenerative braking system and the air conditioning system. This controller mediates the allocation of regenerative electric power, determining when to charge the battery, when to power the air conditioning system, and when to dissipate excess power through the motor generator, thereby balancing braking stability and air conditioning performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system dynamically adjusts the operation mode of the motor generator between generating regenerative braking power and consuming excess power as a rotational load. The control device continuously monitors battery charge state, regenerative power availability, and air conditioning demands to flexibly switch between these modes, optimizing both braking performance and air conditioning stability

Inventive Principle:
Principle #15Dynamics

2Reliability

If the engine is stopped or forcibly driven to rotate to consume regenerative electric power, then regenerative braking can be regulated, but heat is not generated and heating performance cannot be secured

Engineering Contradiction:
Improveregenerative braking controlVSAvoidcabin heating performance
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The control device changes the operational parameters of the engine and motor generator based on real-time conditions. When heating is required and regenerative power is available, the system adjusts the engine operation mode and motor generator torque to maintain both regenerative braking capability and engine heat generation, rather than simply stopping or forcibly rotating the engine

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If the traveling battery is charged with regenerative electric power during travel, then energy efficiency is improved, but the battery may be overcharged when the battery is almost fully charged

Engineering Contradiction:
Improveenergy efficiencyVSAvoidbattery charge state
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The control device implements a feedback mechanism that continuously monitors the battery charge state and adjusts the regenerative braking control accordingly. When the battery approaches full charge, the system receives feedback about the charge state and automatically reduces or stops charging, preventing overcharge while maximizing energy recovery during periods when the battery can accept charge

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances both regenerative braking and heating performance by stabilizing engine rotation and efficiently consuming regenerative power, even when the battery is fully charged, thereby improving overall vehicle performance.

Implementation Method 1

a heating device for heating the inside of a cabin often has a mechanism for generating hot air using heat generated in an engine

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

when regenerative power generation is carried out in the traveling motor during travel

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9415766B2Regenerative control device of vehicle
Publication Date: 2016.08.16 MITSUBISHI MOTORS CORP
  • US9415766B2 patent drawing
  • US9415766B2 patent drawing
  • US9415766B2 patent drawing

AI summary

A regenerative control device of a vehicle an engine; a first motor; a second motor performing regenerative power generation; a battery connected to the first and second motors; and a heating device heating using heat, includes: a determiner determining whether the heating device is in operation or not, and determining whether charging the battery is regulated or not; and a controller performing parallel firing control in which a driving force is given to the engine by the first motor while burning fuel in the engine, during the regenerative power generation when the heating device is in operation and charging the battery is regulated, and setting a target torque of the engine in the parallel firing control to be equal to or lower than a burning limit torque of the engine.