Hybrid Vehicle Control System for Reverse Drive Force

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Solution Overview

Problem

Conventional hybrid vehicles experience a reduction in drive force when propelling in reverse direction using the engine, due to reaction torque from the motor acting as a generator, which limits propulsion efficiency.

Innovation Solution

A control system for a hybrid vehicle with an engine and at least three motors, featuring a differential mechanism and a controller that manages the motors to generate drive torque while minimizing reaction torque against the engine torque, allowing the third motor to propel the vehicle in reverse direction without establishing reaction torque.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the motor connected to the power split device operates as a generator to propel the hybrid vehicle in reverse direction, then fuel efficiency is improved, but drive force is reduced due to reaction torque against the engine

Engineering Contradiction:
Improvefuel efficiencyVSAvoiddrive force
Core Design Contradiction:
Use of energy by moving objectVSForce

Solution Approach 1:

The patent segments the motor functions by assigning different roles to different motors: the first and second motors (connected to the power split device) establish reaction torque against the engine, while the third motor (connected to the output unit) generates drive torque for reverse propulsion. This segmentation allows each motor to perform its specialized function without compromising the other, resolving the contradiction between fuel efficiency and drive force.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes multi-functionality of the three motors in the hybrid vehicle system. The first and second motors serve dual purposes: they can establish reaction torque against the engine while also contributing to power distribution through the power split device. The third motor provides dedicated drive torque for reverse propulsion. This multi-functional arrangement enables the system to achieve both fuel efficiency and adequate drive force simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Force

If the motor connected to the output unit generates drive torque for reverse propulsion, then drive force is maintained, but reaction torque reduces propulsion efficiency

Engineering Contradiction:
Improvedrive forceVSAvoidpropulsion efficiency
Core Design Contradiction:
ForceVSLoss of energy

Solution Approach 1:

The patent segments the torque generation functions by having the third motor dedicated to generating drive torque for reverse propulsion through the output unit, while the first and second motors handle reaction torque establishment. This clear segmentation eliminates the conflict where a single motor would need to simultaneously generate drive torque and establish reaction torque, thereby maintaining both drive force and propulsion efficiency.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents undesirable reduction in drive force during reverse propulsion by enabling the third motor to generate drive torque independently, maintaining propulsion efficiency while activating the engine.

Implementation Method 1

control the first motor and the second motor in such a manner as to establish reaction torques against torque of the engine

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

control the third motor to generate drive torque to propel the hybrid vehicle in a reverse direction

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS10059185B2Control system for hybrid vehicle
Publication Date: 2018.08.28 TOYOTA JIDOSHA KK
  • US10059185B2 patent drawing
  • US10059185B2 patent drawing
  • US10059185B2 patent drawing

AI summary

A control system for hybrid vehicles is provided to prevent reduction in drive force when propelling the vehicle backwardly while activating the engine. In the differential mechanism, a first rotary element is connected to an engine, a second rotary element is connected to a first motor, a third rotary element is connected to a second motor, and a fourth rotary element is connected to an output unit. A third motor is connected to the output unit. When propelling the vehicle backwardly while activating the engine, first motor and the second motor establish reaction torques against engine torque, and the third motor generates drive torque to propel the hybrid vehicle in the reverse direction.