Hybrid Silicon Drift Detector With Flip-Chip Preamplifier Integration

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Solution Overview

Problem

Conventional silicon drift detectors (SDDs) face challenges with external preamplifiers due to increased electrical capacitance and mechanical instability from wire bond connections, leading to higher noise and reduced detection bandwidth.

Innovation Solution

A hybrid integrated silicon drift detector (HiSDD) integrates a silicon drift detector with a low-noise preamplifier module using flip chip bonding, minimizing electrical capacitance and mechanical instability by replacing wire bonds with stable flip chip connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If wire bond connections are used to connect external preamplifier to SDD sensor chip, then the detector assembly can be manufactured with separate preamplifier module, but the electrical capacitance increases and mechanical instability occurs leading to higher noise

Engineering Contradiction:
Improveseparate preamplifier moduleVSAvoidnoise level
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent merges the SDD sensor chip and preamplifier module into a hybrid integrated detector by directly bonding the preamplifier to the sensor chip substrate. This eliminates the wire bond connection between the separate components, thereby reducing electrical capacitance and mechanical instability that cause noise, while still allowing the preamplifier to be manufactured as a separate module before integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces the mechanical wire bond connection system with a direct chip-to-substrate bonding system. The preamplifier module is bonded directly to the SDD sensor chip substrate, eliminating the mechanical wire bonds that cause instability and noise, while maintaining the functional separation of the preamplifier module.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If wire bond connections are used to connect preamplifier to SDD sensor chip, then external preamplifier can be used, but the detection bandwidth is reduced due to increased capacitance

Engineering Contradiction:
Improveexternal preamplifierVSAvoiddetection bandwidth
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent combines the preamplifier module with the SDD sensor chip through direct bonding, eliminating the wire bond capacitance that limits detection bandwidth. This merging approach maintains the external preamplifier configuration while removing the capacitive bottleneck imposed by wire bonds.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the electrical connection parameter from wire bond (higher capacitance) to direct chip bonding (lower capacitance). This parameter change in the connection method reduces the total capacitance in the signal path, thereby increasing the detection bandwidth while still allowing external preamplifier usage.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If flip chip bonding is used to integrate preamplifier module with SDD sensor chip, then electrical capacitance is minimized and response time is reduced, but fabrication complexity increases

Engineering Contradiction:
Improveresponse timeVSAvoidfabrication process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the detector system into two separately manufactured components (SDD sensor chip and preamplifier module) that are later bonded together using flip chip bonding. This segmentation allows each component to be optimized and manufactured independently, while the flip chip bonding provides low capacitance connection. The fabrication complexity is managed by performing the bonding after individual component fabrication.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses flip chip bonding as an intermediary connection method between the preamplifier module and SDD sensor chip. This intermediary bonding technique provides the desired low capacitance and fast response time while managing fabrication complexity by serving as a bridge between the separately manufactured components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The HiSDD achieves low electric capacitance, fast response times, and improved detection bandwidth with reduced noise, simplifying the fabrication process and enhancing the stability of the detector assembly.

Implementation Method 1

a contact is formed above the contact region, is electrically conductively connected to the contact region and is configured for flip chip bonding

Methodology Applied
Scientific EffectFlip chip bonding:

Implementation Method 2

the energy of an incoming X-ray photon can be measured by the amount of charge carriers caused by pair generation when it is absorbed inside the sensitive region of the detector material

Methodology Applied
Scientific EffectPair generation: Photoelectric Effect

Implementation Method 3

By superimposing a second voltage on the space charge zone, the charge carriers can drift in a controlled manner to a corresponding contact region

Methodology Applied
Scientific EffectElectric field: Electric Field

Data Source

PatentUS12468052B2Hybrid integrated silicon drift detector and method for fabrication thereof
Publication Date: 2025.11.11 BRUKER NANO INC
  • US12468052B2 patent drawing
  • US12468052B2 patent drawing
  • US12468052B2 patent drawing

AI summary

The present invention refers to a hybrid integrated silicon drift detector (HiSDD) for X-ray detection, particularly to a HiSDD combining a silicon drift detector (SDD) with a low-noise preamplifier on a SDD sensor chip to improve the electrical and structural properties of the detector assembly. The invention further refers to a corresponding method for the fabrication of a HiSDD. A HiSDD according to the invention hybridly integrates a silicon drift detector, SDD, sensor chip and a preamplifier module; wherein electrically conductive paths are formed on a surface of the SDD sensor chip, having first ends configured for flip chip bonding and second ends configured for wire bonding; wherein the preamplifier module having contacts disposed on a surface of the preamplifier module, and wherein the first ends of the electrically conductive paths are flip chip bonded to the contacts of the preamplifier module.