Hybrid Sensor System for Borehole Measurement Accuracy

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Solution Overview

Problem

The accuracy of downhole tools used in boreholes is adversely affected by conditions such as temperature, mud characteristics, and standoff to the borehole wall, limiting their effectiveness in geologic formations for hydrocarbon production, geothermal production, and carbon dioxide sequestration.

Innovation Solution

A hybrid sensor apparatus and method that includes a first sensor for measuring a primary property and a second sensor for measuring a secondary property, with a processor to correct the primary measurement using the secondary measurement, thereby enhancing accuracy by accounting for environmental factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If downhole tools are used to perform measurements in boreholes, then measurements can be obtained, but the accuracy is adversely affected by borehole conditions such as temperature, mud characteristics, and standoff to the borehole wall

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidborehole conditions (temperature, mud characteristics, standoff)
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system uses multiple sensors to continuously monitor borehole conditions (temperature, mud characteristics, standoff) and feeds this information back to a processor that automatically corrects the primary measurements in real-time, eliminating the need for post-processing and improving measurement accuracy

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces secondary sensors as intermediary devices that measure environmental factors (temperature, mud properties, standoff) which then serve as correction inputs to adjust the primary sensor measurements, effectively mediating the harmful effects of borehole conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple sensors are used to correct for environmental factors, then measurement accuracy improves, but device complexity increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a multi-functional sensor system where secondary sensors serve dual purposes: monitoring borehole conditions for correction purposes and providing diagnostic information about the measurement environment, thereby justifying the added complexity through multiple utility functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If environmental factors are corrected in real-time during measurement, then measurement accuracy improves, but energy consumption increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary measurements of environmental factors (temperature, mud characteristics, standoff) simultaneously with the primary measurement, allowing all corrections to be applied in real-time without requiring additional energy-intensive post-processing operations

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12019198B2System and method to estimate a property in a borehole
Publication Date: 2024.06.25 BAKER HUGHES CO
  • US12019198B2 patent drawing
  • US12019198B2 patent drawing
  • US12019198B2 patent drawing

AI summary

An apparatus for estimating a first property in a borehole penetrating the earth is described. The apparatus includes a carrier configured to be conveyed through the borehole. The apparatus also includes a first sensor disposed at the carrier and configured to perform a first measurement of the first property, the first sensor having a first direction of sensitivity; a second sensor disposed at the carrier and configured to perform a second measurement of a second property, the second sensor having a second direction of sensitivity; and a processor configured to receive the first and second measurements and to correct the first measurement using the second measurement in order to estimate the first property.