Hybrid Vehicle Shifting Control for Smooth Transitions

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Solution Overview

Problem

Conventional hybrid vehicle transmissions experience slippage and vibration when shifting from park or neutral to drive or reverse, leading to reduced durability and poor shifting performance due to rotational speed differences and frictional forces.

Innovation Solution

A shifting control method that includes releasing clutches and brakes into a neutral position, controlling engine and motor/generator operations to synchronize rotational speeds, and using a controller to determine the appropriate clutch or brake operation for smooth transitions, ensuring the second ring gear is not rotated or rotated at the engine's output speed based on predetermined conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If clutches and brakes are released in conventional CVT during park or neutral mode, then the transmission can be shifted to drive or reverse, but slippage occurs due to rotational speed difference causing vibration and noise

Engineering Contradiction:
Improveshifting capabilityVSAvoidvibration and noise
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The controller synchronizes the rotational speeds of the engine and motor/generator before shifting from park or neutral to drive or reverse. By pre-aligning the rotational speeds, the clutch engagement occurs without speed differential, preventing slippage and the associated vibration and noise.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the rotational speed parameters of the engine and motor/generator to match each other before clutch engagement. This parameter synchronization ensures that when the clutch connects the rotational elements, there is no speed mismatch to cause harmful slippage.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If clutches and brakes are released during shifting, then gear transition is enabled, but frictional force reduces durability of transmission components

Engineering Contradiction:
Improveshifting capabilityVSAvoiddurability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The controller performs preliminary speed synchronization of the engine and motor/generator before clutch engagement. This advance preparation ensures that the clutch connects rotational elements at matched speeds, minimizing frictional wear and extending transmission component durability.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If rotational speed synchronization is implemented before shifting, then slippage and vibration are reduced, but control complexity increases

Engineering Contradiction:
Improvevibration and noiseVSAvoidcontrol system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The controller continuously monitors the rotational speeds of the engine and motor/generator and dynamically adjusts their operation to maintain speed synchronization. This feedback control automatically manages the complexity of coordinating multiple power sources while achieving smooth shifting without vibration.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method minimizes shift shock and slippage, enhancing shifting feel and safety by preventing rotational speed mismatches and reducing wear on transmission components.

Implementation Method 1

a first motor/generator that is disposed to rotate the first ring gear

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a second motor/generator that is disposed to rotate the second sun gear

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 3

an engine that is disposed to rotate the first carrier of the first planetary gear unit

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 4

a first planetary gear unit having a first sun gear, a first planetary gear, a first ring gear, and a first carrier; a second planetary gear unit having a second sun gear that rotate together with the first sun gear, a second planetary gear, a second ring gear, and a second carrier that transfers a toque to an output shaft

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Data Source

PatentUS8788162B2Shifting control for a hybrid vehicle
Publication Date: 2014.07.22 HYUNDAI MOTOR CO LTD
  • US8788162B2 patent drawing
  • US8788162B2 patent drawing
  • US8788162B2 patent drawing

AI summary

A system and method for shifting a hybrid vehicle is provided which utilizes one or more controllers to release one or more clutches and brakes when a transmission is shifted into neutral or park and then prevents a rotational element from being rotated by controlling an engine and a motor/generator when the transmission is in neutral or park. Accordingly, shift shock or slip is minimized when a transmission is shifted from a park or a neutral to a drive or a reverse, thus improving a shifting feeling and safety of the vehicle.